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Intelligent and efficient batching method for producing ferro-molybdenum with low cost and high yield

A molybdenum-iron alloy, high-yield technology, applied in the field of intelligent and efficient batching, can solve the problems of cumbersome manual screening and calculation, long time consumption, waste of raw material cost, etc.

Active Publication Date: 2018-08-24
辽宁新华龙大有钼业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Based on the calorific value per unit charge and the data of raw and auxiliary materials, under the premise of setting the grade of ferromolybdenum and the batch size of molybdenum oxide for the smelting task, most manufacturers screen and calculate the ratio of raw and auxiliary materials on the basis of traditional smelting calculation methods and based on the experience of smelting technicians. The addition amount is manually calculated, and there are mainly the following problems: first, the manual screening calculation is cumbersome and takes a long time; Raw material cost waste, and heat energy waste
Therefore, in the current production of ferromolybdenum alloys, fixed raw material grades and fixed ingredients are often used, resulting in a small range of raw and auxiliary materials and large limitations in raw material selection.

Method used

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  • Intelligent and efficient batching method for producing ferro-molybdenum with low cost and high yield
  • Intelligent and efficient batching method for producing ferro-molybdenum with low cost and high yield
  • Intelligent and efficient batching method for producing ferro-molybdenum with low cost and high yield

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0085] Adopt above-mentioned embodiment scheme to carry out batching, comprise the following steps:

[0086] Step 1: Enter the molybdenum iron grade FeMo60-A, enter the batch of molybdenum oxide as 24, enter winter 2 for the season

[0087] Step 2: Start the program

[0088] Step 3: Pop the Recipe

[0089]

[0090]

[0091] The calculation process of the above data is as follows:

[0092]JS001: In the data of category C, the program selects category 9 molybdenum oxide with a grade of 60.55%, and the impurities are as shown in the above table

[0093] JS002: In the data of category C, the program selects ferrosilicon, containing 66.24% silicon and 16.43% iron, and the impurities are as shown in the above table

[0094] JS003: The program determines N=8 in the data of type B and type E, selects the initial test amount of aluminum powder H=45×0.8=36 (kg), and the amount of saltpeter is I=(45+10)×0.8=44( kg), the selected ferrosilicon excess coefficient is 0.97.

[0095...

Embodiment 2

[0112] Adopt above-mentioned embodiment scheme to carry out batching, comprise the following steps:

[0113] Step 1: Enter the molybdenum iron grade FeMo55-B, enter the batch size of molybdenum oxide as 24, enter summer 1 for the season

[0114] Step 2: Start the program

[0115] Step 3: Pop the Recipe

[0116]

[0117] Step 4: Smelting Results

[0118]

[0119]

[0120] The molybdenum-iron alloy in this embodiment has a molybdenum content of 58.02%, meeting the standard requirement of 55-60%; the molybdenum yield is 99.21%; impurities are completely qualified; completely qualified.

Embodiment 3

[0122] Adopt above-mentioned embodiment scheme to carry out batching, comprise the following steps:

[0123] Step 1: Enter the molybdenum iron grade FeMo50, enter the batch of molybdenum oxide as 30, enter the season as summer 1

[0124] Step 2: Start the program

[0125] Step 3: Pop the Recipe

[0126]

[0127] Step 4: Smelting Results

[0128]

[0129]

[0130] The molybdenum iron alloy molybdenum content of this embodiment is 53.17%, meets the standard 50-55% requirement; Molybdenum yield is 99.06%; Impurities are completely qualified;

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Abstract

The invention relates to an intelligent and efficient batching method for producing ferro-molybdenum with low cost and high yield. A, B, C, D and E class databases related to ferro-molybdenum raw material ingredient production are built, the task ferro-molybdenum mark and the molybdenum oxide batch number N are manually input on an operation terminal, a procedure is started, and processing data are calculated; automatic search is carried out in the databases, and the adding quantities of silicon iron, iron mine, saltpeter, fluorite, aluminite powder and steel balls of six ingredients are calculated and determined; operation is carried out, and the furnace burden unit heating quantity is rechecked and is compared with the best furnace burden unit heating quantity on the corresponding seasonuntil the conditions are met; and according to the calculated formula, the designed ferro-molybdenum impurity content is calculated until the conditions are met. The intelligent and efficient batching method has the advantages that the formula design is more comprehensive, more optimized and more scientific, human errors are avoided, the furnace burden heating quantity is sufficiently used, raw material cost can be saved to the largest extend, the coincidence rate of the grade of the ferro-molybdenum obtained through actual production and smelting and the design grade is larger than or equalto 99%, the impurity pass percent is larger than or equal to 99%, and the molybdenum yield is larger than or equal to 99%.

Description

technical field [0001] The invention relates to an intelligent and high-efficiency batching method for producing ferromolybdenum alloy with low cost and high yield. Background technique [0002] In the production of ferro-molybdenum alloys, the silicon-aluminothermic method is the most commonly used method for producing ferro-molybdenum alloys outside the furnace. When smelting ferro-molybdenum by the silicon-aluminothermic method, it can be self-heated once it is ignited. Therefore, during the smelting process, the calorific value of the charge must be Meet production requirements. Based on the calorific value per unit charge and the data of raw and auxiliary materials, under the premise of setting the grade of ferromolybdenum and the batch size of molybdenum oxide for the smelting task, most manufacturers screen and calculate the ratio of raw and auxiliary materials on the basis of traditional smelting calculation methods and based on the experience of smelting technicians...

Claims

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Application Information

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IPC IPC(8): C22B4/06
CPCC22B4/06
Inventor 郭光华李玉玺谭刚苏广全王东
Owner 辽宁新华龙大有钼业有限公司
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