20 results about "Silicon iron" patented technology

The invention discloses a method for recovering iron in tailings of copper separation from copper smelting slag through combination of microwave-assisted oxidizing roasting and magnetic separation, and belongs to the technical field of metallurgical solid waste resource utilization. The method comprises the steps that high-temperature copper smelting slag is subjected to water quenching, crushing and ore grinding, flotation and copper removal to obtain tailings containing silicon iron, after a calcium-based additive is added for ball milling and mixing, microwave oxidizing roasting is conducted under the oxygen-enriched condition, roasting products are subjected to high-gradient magnetic separation after crushing and ore grinding, and iron ore concentrate and magnetic separation tailings are obtained. According to the method, the strong wave-absorbing characteristic of fayalite is utilized, the roasting temperature and energy consumption are reduced through microwave heating, iron-silicon separation is achieved through a calcium-based additive, and iron is recycled through magnetic separation in one step. The final magnetic separation iron recovery rate reaches 85% or above, the iron ore concentrate grade exceeds 60%, magnetic separation tailings can be used as building materials, the process is simple, the cost is low, environment friendliness is achieved, the defects of a traditional process are overcome, and high-value utilization of solid waste is achieved.

The invention belongs to the technical field of metallurgical ironmaking, and discloses a high-silicon iron ore pellet as well as a preparation method and application thereof. The preparation method of the high-silicon iron ore pellets comprises the following steps that S1, high-silicon iron ore, a binder and ferrous nitrate are mixed, hydrogen peroxide is added for pelletizing, and green pellets are obtained; and S2, the green pellets are dried, preheated and roasted, and the high-silicon iron ore pellets are obtained. The preparation method of the high-silicon iron ore pellets is high in process compatibility, the consolidation kinetics of the high-silicon iron ore under the low-temperature condition can be effectively enhanced according to the characteristics of the high-silicon iron ore, and the mechanical strength and metallurgical performance of the pellets are remarkably improved on the premise of not depending on high-temperature or long-time roasting; environment protection and efficient utilization of resources are considered, green low-carbon production of high-quality pellets is achieved, and the method is simple in process, controllable in cost and high in adaptability, has large-scale industrial popularization potential and is expected to promote transformation of the iron and steel industry to the green low-carbon direction.

The invention relates to the technical field of pellet production, in particular to a method for producing high-silicon and high-reducibility alkaline pellets from tailings obtained after steel slag magnetic separation, and the method specifically comprises the following steps: S1, flux preparation: carrying out hot disintegration on converter steel slag of high-silicon iron concentrate, cooling, crushing until the particle size is less than or equal to 8mm, and finally carrying out magnetic separation treatment to obtain tailings; in the tailing metallic iron, the content of MFe is smaller than or equal to 1 wt%, the weight percentage of TFe is smaller than or equal to 1 wt%, the weight percentage of CaO is larger than or equal to 45 wt%, the weight percentage of SiO2 is smaller than or equal to 15 wt%, and the weight percentage of Al2O3 is 2-4 wt%; s2, preparation of high-silicon alkaline green pellets: taking the steel slag tailings as a pelletizing core, taking fine iron powder as adhesive powder, and spraying atomized water for pelletizing; the method has the beneficial effects that iron and calcium resources in the converter slag are fully recycled, the resource utilization rate is high, and the energy cost is saved.

The invention provides nitrogen-containing steel die casting covering slag and a preparation process thereof, and belongs to the technical field of covering slag. The invention relates to nitrogen-containing steel die casting covering slag which is prepared from the following components in parts by weight: 3 to 7 parts of iron oxide powder, 15 to 30 parts of wollastonite, 10 to 40 parts of flint clay, 8 to 18 parts of aluminum ash, 5 to 10 parts of silicon iron powder, 5 to 10 parts of quartz, 5 to 10 parts of lithium carbonate, 5 to 10 parts of sodium fluoride and 5 to 10 parts of laterite. The weight part of the silicon iron powder is 2-7 parts, the weight part of the quartz is 20-30 parts, the weight part of the lithium carbonate is 1-3 parts, the weight part of the sodium fluoride is 1-5 parts, and the weight part of the laterite is 10-25 parts. According to the nitrogen-containing steel die casting covering slag, through resource utilization of aluminum ash, the problem of nitrogen precipitation in the condensation process of a nitrogen-containing steel die casting ingot is solved, and the occurrence rate of subcutaneous pores and cracks of the nitrogen-containing steel die casting ingot is remarkably reduced.

This invention belongs to the field of asbestos tailings utilization technology, specifically disclosing a process for the enhanced reduction of serpentine tailings to prepare metallic magnesium. The method includes: crushing and grinding serpentine tailings to obtain mineral powder; pre-treating and activating the powder with heat; adding a dehydroxylation agent; and pressing the powder into pellets; placing the pellets in a reactor and heating them to 600-750℃ for dehydroxylation treatment to generate hydrogen gas; evacuating the reactor and heating it to 1080-1200℃ for a reduction reaction, with the generated magnesium vapor collected by a condenser; and subjecting the remaining residue to magnetic separation and acid washing to obtain iron oxides and silicon-rich amorphous powder. This invention achieves the cascade utilization and self-reduction of magnesium-silicon-iron from serpentine tailings. Through a closed-loop design of "using waste to produce hydrogen and using hydrogen to extract magnesium," the tailings are converted into high-purity metallic magnesium and multiple high-value by-products, resulting in significant environmental and economic benefits.

The invention discloses an impact-wear-resistant flux-cored wire for welding a high-manganese steel lining plate and a surfacing method, belongs to the technical field of surface engineering, and aims to solve the problems that a traditional high-manganese steel lining plate is embrittled, a surfacing layer is peeled off and deformed and the like. A flux core of the flux-cored wire comprises high-carbon ferrochrome powder, micro-carbon ferrochrome powder, graphite powder, ferrosilicon powder, ferromanganese powder, ferrotitanium powder, ferromolybdenum powder, ferrovanadium powder, ferroboron powder, calcium fluoride powder and nickel powder; the balance is iron powder; the outer skin is a low-carbon cold-rolled steel strip, the diameter is 2.4-3.2 mm, and the filling rate is 42-50%; the surfacing method comprises the steps that pretreatment and drying are conducted, plasma arc automatic surfacing is adopted, the current ranges from 135 A to 180 A, the welding speed ranges from 350 mm / min to 650 mm / min, the wire feeding speed ranges from 1800 mm / min to 2200 mm / min, compressed gas and protective gas are both argon, and the surface temperature of the high manganese steel lining plate is controlled; through solid solution of the nickel powder and weak self-protection of the calcium fluoride powder, the surfacing layer is high in hardness, high in wear resistance, small in matrix deformation and free of interface cracking.

This invention provides a novel method for the efficient separation and preparation of 4N quartz from high-silicon iron ore waste. This method employs an innovative multi-stage strong magnetic separation and a two-stage ternary acid washing process, increasing the iron concentrate grade to 60% while simultaneously producing 99.99% high-purity quartz. Compared to existing technologies, this invention not only optimizes the process flow but also significantly reduces environmental pollution and operating costs, improves the utilization efficiency of useful components in high-silicon iron ore waste, and effectively addresses the challenge of high-quality quartz resource shortages. Particularly in the sulfuric acid-phosphoric acid-hydrofluoric acid ternary acid washing stage, this technology demonstrates significant advantages in purification effect, environmental performance, and cost control, providing a more environmentally friendly and economical solution for the resource utilization of high-silicon iron ore waste.

This invention discloses an ultrasonic-enhanced selective leaching method for the resource utilization of zinc-containing baghouse dust, belonging to the field of metallurgical dust and sludge comprehensive utilization technology. The method involves low-temperature calcination to activate the zinc-iron spinel structure, combined with a weakly acidic leachate for selective leaching of zinc under mild conditions, further enhanced by ultrasonic-enhanced mass transfer, significantly improving the leaching rate and selectivity of zinc. The leachate is purified to obtain nano-zinc oxide, and the leaching residue is co-sintered with high-silicon iron tailings to form glass-ceramic materials. This invention achieves efficient zinc recovery and full-component resource utilization of the residue, avoiding the use of strong acids and the problem of iron co-dissolution. It achieves high-value comprehensive utilization of valuable metals such as zinc and iron in baghouse dust under low-energy consumption and low-pollution conditions.

The invention discloses an iron ore granulation consolidation material, a preparation method and system and a fluidized bed direct reduction method and system by using the iron ore granulation consolidation material, and aims to realize regulation and control of granularity and structure of raw materials through iron ore grinding granulation and roasting consolidation and greatly improve raw material adaptability and reduction efficiency of a fluidized bed direct reduction process. Medium-low-grade and medium-high-silicon iron ore raw materials can be used, and bonding in the reduction process is effectively inhibited; efficient reduction of the iron ore is achieved through preheating and multi-stage reduction of the hot-state consolidated material, and the metallization ratio is 95% or above; physical energy and chemical energy of flue gas are fully utilized through a flue gas circulation process, and the utilization rate of hydrogen in the system can reach 100%; dust in the production process is returned to a granulation section, so that the metal yield is high; and green hydrogen reducing gas and green electricity are adopted for heating, so that zero carbon emission can be realized. The method has the advantages of being wide in raw material adaptability, high in production efficiency, easy to scale and the like, and has popularization significance.

The invention relates to the technical field of ironmaking production, in particular to a preparation method of fluxed titanium-containing magnesian pellets, which comprises the following steps: taking pretreated titanium-containing sintered return ore as a pelletizing core, taking pretreated sea sand ore and low-silicon iron concentrate as adhesive powder, and adjusting the iron ore matching proportion in the adhesive powder and optimizing roasting parameters according to the granularity of the pretreated titanium-containing sintered return ore to prepare the fluxed titanium-containing magnesian pellets. The method for preparing the high-quality fluxed titanium-containing magnesium pellets specifically comprises the following steps that S1, marine placer pretreatment is conducted; s2, pretreatment of the titanium-containing sintered return mine; s3, preparing a pellet material; s4, preparing pellets; and S5, pellet roasting. The method has the beneficial effects that the metallurgical performance of the fluxed titanium-containing magnesium pellets is improved, and the production cost of the pellets is reduced.

The fasteners for chain-type accessories can be easily removed when needed, and the magnetic force is not transmitted to the surrounding area on the magnetic surface where it is not originally needed. This prevents magnetic clasps from attracting each other when multiple chain-type accessories are displayed side by side on display shelves, etc., and also prevents magnetic clasps from attracting to bag fittings when a hand is placed in a bag. [Solution] A fastener for a chain-like accessory is provided with a pair of magnets 2 at the fasteners at both ends of the chain 3 of the chain-like accessory, and the surfaces other than the joining surface 2a of the magnets are surrounded by a magnetic shielding material 4. The magnetic shielding material is made of iron, permalloy, sendust, or silicon copper, and a gap 5 is interposed between the magnet and the magnetic shielding material.

The invention discloses a kind of welding high manganese steel lining plate's impact wear resistant flux-cored wire and surfacing method, belong to surface engineering technical field, for the problem such as traditional high manganese steel lining plate brittle crack, surfacing layer peeling and deformation, flux-cored wire: high-carbon chromium iron powder, micro-carbon chromium iron powder, graphite powder, silicon iron powder, manganese iron powder, titanium iron powder, molybdenum iron powder, vanadium iron powder, boron iron powder, calcium fluoride powder, nickel powder, the balance is iron powder;Outer skin is low-carbon cold-rolled steel strip, diameter 2.4~3.2mm, filling rate 42~50%;Surfacing method: pretreatment, drying, adopt plasma arc automatic surfacing: current 135~180A, welding speed 350~650mm / min, wire feeding speed 1800~2200mm / min, compressed gas and protective gas are argon, control high manganese steel lining plate surface temperature;The invention realizes that surfacing layer hardness is high, wear resistance is strong, substrate deformation is small and there is no interface cracking by nickel powder solid solution, calcium fluoride powder weak self-protection.

The invention discloses a process for harmlessly enriching aluminum in bauxite, decomposing and separating silicon and extracting valuable elements by using red mud and alkali liquor, and relates to the technical field of bauxite. According to the technology, bauxite is subjected to grading treatment, fine particles are subjected to mud washing and sieving and then are subjected to flotation separation with red mud, alkali liquor and an ammonium chloride saturated solution under microbubble, ultrasonic and hydrogen ion cation membrane electrodialysis, mixed slurry obtained through flotation is subjected to spray drying, magnetic separation and ammonium sulfate leaching, and iron oxide, titanium oxide and aluminum oxide are obtained respectively; and after grinding and reselecting the coarse particles, separating silicon oxide, iron oxide, aluminum oxide and titanium oxide. According to the method, aluminum and silicon valuable elements in the bauxite are harmlessly decomposed and separated through the red mud and the alkali liquor, the recovery rate is high, full-closed-loop circulation of resources such as acid, alkali and water can be achieved, no three wastes are discharged, the red mud is recycled, the process is mild and low in consumption, the method is suitable for industrial clean production, and many technical defects of a traditional process are overcome.

The invention discloses a fluxed pellet based on medium-high silicon iron concentrate and a preparation method thereof.The fluxed pellet is of a three-layer composite core-shell structure, the three-layer composite fluxed pellet is prepared by adopting the structure that the content of SiO2 in iron ore concentrate is gradually reduced from a pellet core to a shell layer of the fluxed pellet, the stability of the alkalinity of the fluxed pellet is guaranteed, and therefore the fluxed pellet can be used for preparing the high-silicon iron concentrate. The method realizes synchronous optimization of the alkalinity and quality of the pellets, reduces the excessive adhesion phenomenon in the high-silicon flux production process, optimizes the internal structure of the pellets, finally reduces the production operation cost, and provides a new idea for preparing alkaline pellets from low-grade high-silicon iron concentrate.

The invention relates to the technical field of pellet production, in particular to a fluxed pellet produced by taking high-silicon iron ore resources as raw materials and a preparation smelting method, a pelletizing mixture for the fluxed pellet is prepared by blending and mixing fine iron powder and high-iron red mud according to the mass ratio of (7-9): (1-3), the high-iron red mud is prepared from the following raw materials in percentage by weight: less than or equal to 4.5% of SiO2, more than or equal to 2wt% of Al2O3 and 0.5-1.0 wt% of Na2O + K2O, the content of TFe in the high-iron red mud is more than or equal to 40%, the content of CaO is more than or equal to 10wt%, the content of SiO2 is less than or equal to 10.0 wt%, the content of Al2O3 is more than or equal to 20wt%, and the content of Na2O + K2O is 3.0-6.0 wt%. The green and environment-friendly recycling of the red mud is realized.

The invention discloses a 550MPa-grade flux-cored wire for nuclear power matching and a preparation method of the 550MPa-grade flux-cored wire, and belongs to the technical field of welding materials. The flux-cored wire is composed of a steel sheath and a flux core, wherein the flux core comprises the following components in parts by weight: 2.0 to 5.0 parts of natural rutile, 0.1 to 0.5 part of 75 ferrosilicon powder, 0.1 to 0.4 part of sodium titanate, 0.1 to 0.4 part of magnesium powder, 0.2 to 0.5 part of fluoride, 1 to 4 parts of ferromanganese powder, 0.1 to 0.6 part of nickel powder, 0.2 to 0.5 part of potassium feldspar, 0.1 to 0.6 part of zircon sand, 0.8 to 1.8 parts of iron powder, 0.5 to 1.0 part of manganese-silicon alloy, and 0.3 to 0.8 part of ferromolybdenum; after the flux-cored wire is used for welding, the performance of deposited metal is greatly improved, the flux-cored wire has high strength, good low-temperature impact toughness and high-temperature resistance, the welding process performance is good, electric arcs are stable, splashing is small, and formed weld joints are attractive.

The invention relates to the technical field of inorganic non-metallic material preparation, in particular to superfine high-purity calcium oxide which has the purity of more than or equal to 99.2 wt%, the particle size D50 of less than or equal to 500nm, the total impurity content of less than or equal to 0.8 wt% and the specific surface area of more than or equal to 15.2 m < 2 > / g. The impurity is a mixture of silicon, iron and magnesium. According to the method, in the raw material pretreatment stage, a mode of combining fine crushing and activating treatment is adopted, so that the reaction activity of the raw materials is greatly improved, a good foundation is provided for subsequent roasting decomposition, and efficient proceeding of a subsequent process is ensured. And secondly, by optimizing atmosphere selection, heating rate and heat preservation mode in the roasting process, full decomposition of the raw materials is realized, effective removal of impurities is promoted, overgrowth of crystal grains is avoided, and a core foundation is laid for improvement of product performance. A plurality of efficient treatment means are integrated in the post-treatment link, so that the particle aggregation phenomenon is effectively eliminated, residual impurities can be accurately removed, the particle size of the product is further refined, and the purity of the product is improved.

The preparation method comprises the following steps that S1, pig iron, scrap steel and a crushed alloy material are mixed, heated, kept warm and smelted, and molten iron is obtained; s2, a dam with the high middle and the two low sides is built at the bottom of the ladle, a rare earth magnesium-silicon-iron alloy nodulizing agent, a covering agent and a nucleating agent are sequentially laid on one side of the dam from bottom to top, the molten iron prepared in the S1 is flushed into the non-material-laying side firstly, and after the liquid level submerges the dam, the molten iron flows to the material-laying side to initiate a reaction; s3, molten iron obtained after the spheroidizing reaction and the inoculation reaction are completed is subjected to heat preservation pouring; s4, after pouring is finished, a blank obtained in S3 is put into an annealing furnace, heat preservation is conducted, after furnace cooling is conducted, the blank is discharged out of the furnace and air cooling is conducted, and the high-density spheroidal graphite cast iron is obtained; the high-density spheroidal graphite cast iron comprises the following components in percentage by mass: 3.50-3.70% of C, 2.10-2.50% of Si, 1t of Mn and the balance of Fe. 0.30%, Slt; 0.10%, Plt; 0.06%, 0.10-0.20% of Cr, and 1t of Ni; 0.10% of Mo, 0.30-0.40% of Mo, and V: lt; 0.05%, Ti: lt; 0.08% of Cu, 0.30-0.40% of Cu, and the balance Fe and inevitable impurities.

The invention relates to a wind driven generator which comprises a wind wheel and a generator, and a rotating plane of the wind wheel is perpendicular to a rotating spindle of the wind wheel. The generator comprises a box body, a silicon iron core, a brake excitation coil, a power generation coil and a magnet yoke; one end of a rotating spindle of the generator penetrates through the box body and is connected with one end of a rotating spindle of the wind wheel, and the other end is fixed inside the box body through a rotating bearing; a rotating arm of the silicon iron core is arranged on a rotating main shaft of the generator; a rotating plane of the silicon iron core is vertical to the rotating main shaft of the generator; the two ends of the magnet yoke are located on the two sides of the rotating plane of the silicon iron core respectively, the two ends of the magnet yoke can make contact with the silicon iron core after the magnet yoke is magnetized, and the brake magnet exciting coil and the power generation coil are wound on the magnet yoke at intervals. The wind driven generator does not generate electricity when the wind speed is low, and it is guaranteed that the fan blades are easy to start. And in a strong wind state, the fan blades can be effectively braked while power is generated, so that the harm caused by high-speed rotation or sudden stop of the wind wheel is avoided.