This invention relates to the field of
thermal spraying technology, and more particularly to a method for spraying a high-strength
cermet undercoat onto a
metal roller substrate. The method determines the initial spraying process and parameters based on the
chemical content, length,
diameter, and
oxide film thickness obtained from testing the
metal roller substrate, and performs pre-spraying to generate a pre-
coating layer. Based on the unmelted particle
area ratio and interface stiffness in the pre-
coating layer, it determines whether to adjust the initial parameters, the corresponding adjustment amount, and the transition spraying process to generate a transition
coating. Based on the transition coating, it determines the
bonding strength,
cohesive strength, and microcrack density. Based on the
bonding strength and
cohesive strength, it calculates the coating quality index and determines whether repair adjustments are needed. Based on the microcrack density, it determines the adjustment amount of the repair adjustment parameters. This invention significantly improves the anti-stripping performance and long-term stability of the
cermet undercoat by online detection, adjustment, and correction of spraying quality parameters during the spraying process.