98results about How to "Stable welding arc" patented technology

The invention relates to a high-tenacity gas-shielded welding wire for high-tensile steel. The welding wire solves problems of 780-850MPa-level low-alloy high-tensile steel welding material, including lack of matching performance and especially poor toughness and high cost. The technical proposal of the invention comprises that the chemical component consists of (counted by weight percentage) 0.05-0.13 percent of C, 1.4-1.9 percent of Mn, 0.4-0.8 percent of Si, 0.4-0.8 percent of Cr, 1.5-1.8 percent of Ni, 0.3-0.8 percent of Mo, 0.06-0.25 percent of Ti, 0-0.60 percent of Cu, not more than 0.025 percent of S, not more than 0.025 percent of P and the balance of Fe and unavoidable impurity elements. When gas-shielded welding is carried out on the welding wire, the welding line has the metal tensile strength of 780-850MPa; the ballistic work AkV at -20 DEG C is not less than 70J, thereby applying to gas-shielded arc welding of 780-850MPa-level low-alloy high-tensile steel.

A low-dust crack-resistant full-position flux-cored wire is characterized in that the medicinal powder used by the flux-cored wire is composed of chemical components according to following percentage by weight: 25% of TiO2, 2% of SiO2, 1% of ZrO2, 1% of fluoride, 0.5% of Si, 8% of Mn, 1% of Al, 3% of Mg, 0.3% of Ti, 0.1% of boride, 0.1% of Re, 0.1% of Na2O, 0.1% of K2O, residue percent is iron powder; the preparing method comprises following steps: steel band longitudinal shearing, edge preprocessing, rolling, wire drawing, and winding. The advantages of the invention are: the weld dust is reduced, and the crack resistant property of welding joint is increased; the welding wire is provided with stable welding arc, little splash, good all position welding performance, good-looking weld joint, excellent detachability and good mechanical performance.

The invention discloses a weather-proof flux core wire used for coating-free bridge steel and a preparing method of the weather-proof flux core wire. The weather-proof flux core wire is composed of a steel skin and a powder core. The powder core comprises, by weight percent, 2%-8% of ferro-boron, 0.01%-2% of ferromolybdenum, 1%-6% of fluoride, 1.5%-8% of zircon sand, 2%-7% of magnesium powder, 2%-5% of quartz sand, 2%-8% of silicon iron, 5%-19% of electrolytic manganese, 1%-5% of ferromanganese, 1%-6% of nickel powder, 1%-8% of chromium metal, 1%-8% of copper powder, 2%-9% of ferrotitanium, 0.1%-5% of feldspar, 2%-8% of sodium titanate, 20%-40% of rutile and the balance iron powder. Compared with the prior art, the weather-proof flux core wire is stable in welding arc and little in splashing, slag removing is easy, a welding joint is formed attractively, the weather-proof flux core wire is suitable for all-position welding, the mechanical performance of the welding joint is good, the impact toughness at the temperature of minus 40 DEG C is larger than 80 J, and very high corrosion resistance is achieved.

The invention belongs to the technical field of welding of robots, and in particular relates to an autonomous mobile robot system for metal-inert-gas (MIG)/metal-active-gas (MAG) multilayer multipass welding of a large thick plate. The system comprises a robot body, a control system and an MIG/MAG welding system, wherein the robot body comprises a crawling mechanism and an operating mechanism; the control system comprises a sensing system, a robot body control box and a robot master control system; the MIG/MAG welding system comprises an MIG/MAG welding gun, an MIG/MAG welding power supply, a wire feeding machine, shielding gas and a weld cooling system; and the robot body, the control system and the MIG/MAG welding system are connected with one another through cables. The system has the advantages that a contact type magnet-wheel adsorption and non-contact type clearance adsorption composite mode and a three-wheel full-drive wheel type movement mode are used by the crawling mechanism, so that a robot can autonomously and flexibly move at all positions on the surface of an operating object, can be reliably adsorbed and can perform all-position welding operation, and the system is high in comprehensive performance.

The invention belongs to the field of technical processes for cast aluminium alloys, and specifically relates to a continuous casting and rolling method for ZL114A welding wire rods. The method comprises the following steps: raw material weighing and preparation; aluminium alloy smelting, and online degassing and deslagging; modification treatment; grain refinement, alloy blank continuous casting; casting blank induction heating; casting blank hot-continuous rolling; wire solution treatment; and wire winding. The method disclosed by the invention overcomes the shortages of the prior art; online detection and accurate control can be realized for the chemical components of the produced aluminium alloy wire blanks; the alloy has a low hydrogen content inside and less inclusion, and is almost free from segregation; welding wires are good in welding manufacturability, and free from splashing and chip falling during a use process; welding arcs are stable; and welded joints have high interior quality and mechanical property.

The invention relates to an ultralow-hydrogen high-toughness submerged arc welding flux core and a submerged arc flux-cored wire. The welding flux core comprises the following components of: CaF2, Na2SiF6, ReF, BaCO3, CaCO3, MgO, TiO2, SiO2, ZrO2, boride, Na2O, K2O, Mn, Al-Mg, Ni, Ti, Si, Re and the balance of Fe. When the welding flux core is matched with a high-alkalinity sintering welding flux, the weld metal has the impact absorbed power of more than 80J at the temperature of 60 DEG C below zero; when the welding flux core is matched with a low-hygroscopicity smelting welding flux, the weld metal has the impact absorbed power of more than 90J at the temperature of 40 DEG C below zero; and when the welding flux core is matched with any one welding flux, weld diffusion hydrogen content is less than 5ml/100g. The standard specific ultralow-hydrogen range is achieved; and the submerged arc flux-cored wire is high in cold crack resistance, has high in fracture toughness value, is suitable for low-alloy high-strength steel and can be used for welding important structures.

The invention relates to a hull building high efficiency welding process, and a welding technique for flux copper liner multi-filament single side automatic submerged arc welding, in particular to an automatic submerged arc welding sintered flux comprising a top surface flux and a liner flux and a production method thereof. The submerged arc sintered flux consists of the top surface flux and the liner flux. The top surface flux comprises the following components: 5 to 10 percent of CaO, 15 to 20 percent of MgO, 7 to 14 percent of Al2O3, 3 to 6 percent of MnO, 10 to 15 percent of SiO2, 5 to 10 percent of TiO2, 34 to 38 percent of Fe2O3, 2 percent of rare earth ferrosilicon, 1 percent of ferrotitanium, 0.5 percent of borax, and 0.5 percent of ferromanganese; and the liner flux comprises the following components: 15 to 20 percent of CaO, 30 to 35 percent of MgO, 5 to 10 percent of Fe2O3, 10 to 15 percent of MnO, 15 to 20 percent of SiO2, 5 to 10 percent of TiO2, and 4 to 5 percent of Na2O.

The invention discloses an electrogas welding gas shield flux-cored wire for large heat input welding, belonging to the technical field of high-efficiency high heat input welding. An SPCC (steel plate cold rolled commercial) steel tape with the size of 0.9*14 mm is used for manufacturing the flux-cored wire, the fill rate of powder is controlled to be within a range of 17-23%, and a welding wire with the diameter of phi1.6mm is manufactured. The flux core comprises the following raw materials: 1-3% of potassium or sodium fluoride, 3-6% of SiO2, 1-3% of one or two of rutile and zircon sand, 1-5% of one, two or three of strong deoxidizer magnesium powder, aluminite powder or aluminum and magnesium powder, 2-5% of one, two or three of strong deoxidizer titanium iron powder, silicon zirconiumpowder and zirconium iron powder and the balance iron powder. In addition, according to the intensity requirement of the welded steel plate and the low-temperature mechanical property requirement of a welding joint, in the flux core formula, a proper amount of alloying agent metal powder can be added, such as molybdenum iron powder, nickel powder and the like so as to obtain the alloy ingredient with a proper proportion. The flux-cored wire provided by the invention has the advantages that the flux-cored wire has good welding technology performance, less welding splash, beautiful welding lineshaping and good mechanical property of the welding joint.

The invention discloses sintered flux for efficient submerged arc welding and a production technology of the sintered flux. The sintered flux comprises front face flux and reverse face flux, the front face flux is composed of Al2O3, CaO, CaF2, MgO, SiO2, TiO2, B2O3, Fe powder and silicon calcium alloy, and the reverse face flux is composed of Al2O3, CaF2, MgO, MnO, SiO2, TiO2, Fe2O3 and silicon calcium alloy. The technology comprises the steps that batching is performed on raw materials according to ingredients of the sintered flux, the raw materials are put into a blender for even blending, a mixed material is obtained, bonding agents are added in the mixed material for granulation, low-temperature drying is performed at the temperature of 200 DEG C to 300 DEG C, after screening, sintering is performed, screening is performed again, and the product sintered flux is obtained. The sintered flux can meet the technological requirement of the good single face for being welded into double faces, the reverse face welding way is stably formed, and the sintered flux is suitable for high-speed welding, has the good mechanical performance and meets the 3Y standard required by classification societies of various countries.

The invention belongs to the technical field of welding materials, and particularly relates to welding wire powder, flux-cored wire and preparation and application. The welding wire powder comprises,by mass, 15-18% of metal chromium, 3-5% of metal nickel, 6-8% of manganese metal, 0.6-1% of rare earth ferrosilicon, 2-4% of aluminum iron, 0.8%-1.5% of ferrotitanium, 25-28% of rutile, 1-2% of zirconsand, 6-9% of quartz, 3-5% of aluminum oxide, 3-5% of magnetite, 3-6% of potassium titanate, 1-2% of sodium fluoride, 3-4.5% of dehydrated potash feldspar, 0.15-0.3% of bismuth oxide, 0.5-1% of rareearth fluoride, and the balance iron powder. The invention further provides the flux-cored wire containing the powder. The flux-cored wire is good in welding process, small in splashing, good in spreading and fusing performance, stable in arc, easy to deslag, attractive in forming, and excellent in mechanical property.

The invention discloses a ship-building steel small-groove submerged-arc welding agent and a preparation method thereof. The ship-building steel small-groove submerged-arc welding agent comprises the following raw materials, by weight, of 15-28% of magnesite, 15-30% of white corundum, 10-25% of grammite, 10-20% of fluorite, 10-20% of rutile, 1-10% of manganese ores and 1-7% of silicon iron. The sum of the weight percentage of the components is 100%. The ship-building steel small-groove submerged-arc welding agent has low hygroscopicity; electric arc welding is stable; the slag detachability of the welding agent after welding is good; the appearance of a welded joint is attractive after forming; slag shells can automatic cock after welding; and no defects such as undercuts exist. The production efficiency is high, the comprehensive cost is low, the welding quality is good, and the welding agent is quite suitable for submerged arc welding under the condition of small grooves of ship-building steel.

The invention relates to a chromium oxide green 308 austenitic stainless steel metal core welding stick and a preparation method thereof, and the welding stick and the preparation method thereof belong to the technical field of welding materials. The chemical components of the powder of a metal core are as follows: 0.03 weight percent to 0.065 weight percent of carbon (C), 52 weight percent to 58 weight percent of chromium (Cr), 26 weight percent to 30 weight percent of nickle (Ni), 4 weight percent to 6 weight percent of manganese (Mn), 0.66 weight percent to 1.5 weight percent of silicon (Si), 0.5 weight percent to 1 weight percent of titanium (Ti), 0.5 weight percent to 1 weight percent of zinc (Zn), 0.5 weight percent to 1 weight percent of zirconium (Zr), less than 0.03 weight percent of phosphorus (P), less than 0.03 weight percent of sulfur (S) the rest of ferrum (Fe). The filling rate is 26 percent to 38 percent. According to the chromium oxide green 308 austenitic stainless steel metal core welding stick and the preparation method thereof, under the condition of a little smaller amount of welding dust, the emission of toxic Cr (VI) can be reduced by 30 percent to 40 percent compared with the solid welding stick of the same type, and by 35 percent to 45 percent compared with a stainless steel flux-cored welding stick. Due to the adoption of the low-carbon steel strip, the cost of the welding stick can be greatly reduced, the welding stick has stable welding arc and little splash, a formed welding seam is attractive, and the comprehensive properties of deposited metal are excellent.

A transparent torch nozzle for the tungsten-argon arc welding in order to weld by a special angle is made of the refractory transparent Al2O3 (or MgO) ceramic. It can improve the weld qualility when the dead angle is welded.

A stainless steel 347 metal core welding wire with low hexavalent chrome emission and a preparation method of the welding wire are suitable for the field of welding materials. The welding wire comprises the following components: 0.025-0.07wt.% of C, 45-60wt.% of Cr, 25-31wt.% of Ni, 4-7wt.% of Mn, 0.66-1.5wt.% of Si, 0.3-2wt.% of Ti, 0.3-2wt.% of Zn, 0.3-2wt.% of Zr, 0.25-1.2wt.% of Nb, and the balance of Fe and unavoidable impurities. The welding wire and the preparation method ensure that the mechanical property of welding wire deposited metal is matched with that of base metal, and a stainless steel belt is replaced with a carbon steel belt, so that the cost is lowered; 30-60% of the total amount of hexavalent chrome (Cr<+6>) in welding fume is reduced; a welding operation environment is improved; and in addition, the welding wire and the preparation method have the advantages that splattering is low, and the combination property of the formed deposited metal is excellent.

The invention discloses a high-strength flux-cored wire capable of increasing penetration as well as a preparation method and an application of the flux-cored wire. The flux-cored wire comprises powder and a tube wall for packing the powder, wherein the powder comprises components in percentage by mass as follows: 1%-5% of 75# ferrosilicon, 8%-15% of mid-carbon ferromanganese, 12%-18% of ferromolybdenum, 4%-9% of micro-carbon ferrochrome, 2%-5% of nickel metal powder, 1%-3% of ferrovanadium, 3%-6% of ferrotitanium, 1%-2% of a rare earth ferrosilicon alloy, 0-2.0% of K2CO3 powder, 0.5%-1.5% of potassium permanganate powder and the balance of Fe powder and inevitable impurities having no influence on the performance of the flux-cored wire. The high-strength flux-cored wire has the deeper penetration, so that a base material is not required to be grooved, or only a small groove is required to be formed and a large truncated edge is required to be reserved, the filler metal quantity is reduced, and the welding productivity is greatly improved. Meanwhile, the welding defect of incomplete fusion cannot be produced easily, and the safety of a welded structure is improved.

The invention provides double-submerged-arc-welding thermal curing gasket welding flux for a marine thick steel plate and a preparing method for the double-submerged-arc-welding thermal curing gasket welding flux. The thermal curing gasket welding flux is made from base welding flux, resin and a curing agent. The base welding flux comprises, by weight, 20%-32% of magnesite clinker, 15%-30% of wollastonite, 15%-25% of aluminum oxide, 5%-15% of fluorite, 1%-10% of marble, 1%-10% of rutile, 1%-5% of silicon iron, and 1%-5% of manganese iron, the sum of the weight percentage of all constituents is 100%. The content of resin is 5%-15% of total weight of the base welding flux, and the content of the curing agent is 1%-3% of total weight of the base welding flux. After the double-submerged-arc-welding thermal curing gasket welding flux for the marine thick steel plate and the preparing method for the double-submerged-arc-welding thermal curing gasket welding flux are used, the welded arc is stable, slag detachability after welded is excellent, molding of the backside of a welding seam is attractive, the effects of being high in production efficiency, good in welding quality and low in welding flux cost are achieved, and the double-submerged-arc-welding thermal curing gasket welding flux for the marine thick steel plate and the preparing method for the double-submerged-arc-welding thermal curing gasket welding flux are suitable for a double-submerged-arc-welding technology of the marine thick steel plate.

The invention discloses a pure austenitic stainless steel welding rod with high nickel-copper content and low hot cracking sensitivity. The sulfuric acid resistant pure austenitic stainless steel welding rod with high nickel-copper content and low hot cracking sensitivity is composed of a nickel-chromium-molybdenum-copper-iron alloy welding core and a coating which covers the surface of the welding core, wherein the coating is prepared from the components in parts by weight: 7-13 parts of rutile powder,4-8 parts of marble powder, 1.0-4.0 parts of fluorite powder 1.5-4.0 parts of mica powder, 1.5-3.0 parts of potassium feldspar powder, 2-3 parts of electrolytic manganese, 0.25-0.6 parts of niobium powder, 1.0-2.0 parts of metal chromium powder, 0.2-0.6 parts of molybdenum iron powder, 0.1-0.5 parts of sodium carbonate and 0.1-0.5 parts of sodium alginate. Compared with existing welding rods, the sulfuric acid resistant pure austenitic stainless steel welding rod with high nickel-coppercontent and low hot cracking sensitivity has excellent mechanical properties of deposited metal, high hot cracking resistance and excellent intergranular corrosion resistance.

The invention relates to a gas shielded solid welding wire used for steel with the yield strength being 460 MPa and a manufacturing method. The gas shielded solid welding wire comprises, by mass, 0.04%-0.12% of C, 0.9%-1.4% of Mn, 0.4%-0.8% of Si, 0.8%-1.1% of Ni, 0.08%-0.2% of Mo, 0.02%-0.05% of Ti, 0.0015%-0.0030% of B, 0.20%-0.25% of Cu, less than or equal to 0.01% of Al, less than or equal to0.010% of S, less than or equal to 0.020% of P, less than or equal to 0.005% of O, less than or equal to 0.005% of N, 0.0050%-0.010% of Ce, and the balance iron powder and unavoidable impurities. Whengas shielded welding with 80% of Ar and 20% of CO2 is conducted, the mechanical properties of deposited metal reach welding requirements of steel with the yield strength being 460 MPa and used for marine engineering, impact energy at -40 DEG C is over 120 J, and NDT is below -60 DEG C.