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822results about How to "Easy to remove slag" patented technology

High hardness ferritic stainless steel wearable surfacing flux-cored wire

InactiveCN101224527AOvercome the disadvantage of poor wear resistanceHigh hardnessWelding/cutting media/materialsSoldering mediaHigh carbonBoron carbide
The invention provides a high hardness ferrite stainless steel wearable flux-cored wire, which takes a low carbon steel H08A cold rolling thin steel strip as an external wrapper; furthermore, the wrapper is internally provided with a powder core which is composed of graphite, metal and alloy powder; the weight percentages of all ingredients of the powder core are 50-75% of high carbon ferrochrome, 10-16% of ferrovanadium, 6-10% of ferrotitanium, 2-10% of tungsten carbide, 2-3% of nickel powder, 1.5-2.5% of silver graphite, 1-3.5% of boron carbide, 1-2% of aluminium magnesium powder, 0-10% of metallic chromium, and the residual quantity of reduced iron powder; the filling proportion of the powder core is 46-50%; the invention adopts the technical proposal that high-content ferrovanadium and adequate alloy powders such as tungsten carbide and boron carbide, etc. are added into the flux-cored wire, changes the microstructure of the existing ferrite stainless steel flux-cored wire surfacing alloy, overcomes the shortages of poor wearability and ductility, and can be applied to submerged arc bead weld manufacture or repair of the parts which has high requirement of abrasion and the corrosion resistance of the wearable grain.
Owner:XIANGTAN UNIV

Flux-cored wire for austenitic stainless steel welding

The invention discloses a flux-cored wire for austenitic stainless steel welding. The flux-cored wire consists of a flux core and an external steel belt; the external steel belt is an austenitic stainless steel belt of which the carbon content is less than 0.025 percent; the carbon content of the flux core is not greater than 0.04 percent and carbon accounts for 18.0 to 24.0 percent based on the total weight of the flux-cored wire; the flux core comprises the following components in percentage by weight: 18.5 to 25.0 percent of metal chromium powder, 8.0 to 10.0 percent of metal nickel powder, 2.0 to 5.0 percent of electrolytic manganese metal, 1.0 to 3.0 percent of aluminum magnesium alloy, 28.0 to 35.0 percent of rutile, 3.0 to 5.0 percent of quartz, 2.0 to 5.0 percent of zircon sand, 2.0 to 5.0 percent of feldspar, 1.0 to 2.0 percent of cryolite, 2.0 to 5.0 percent of arc stabilizer and the balance of iron powder; and the arc stabilizer consists of K2O, Na2O and TiO2 in a weight ratio of (6.0-8.0):(8.0-10.0):(68.0-70.0), and the water content is not greater than 400 ppm.
Owner:CHINA JINGYE ENG TECH CO LTD +1

Flux-cored wire for austenitic stainless steel all-position welding

The invention relates to a flux-cored wire for austenitic stainless steel all-position welding, and the flux-cored wire is composed of a flux core and an external stainless steel belt, wherein, the flux core accounts for 22-24wt% of the flux-cored wire, and the flux core comprises the following components in percentage by weight: 20-23% of metal chromium powder, 7-8.5% of metal nickel powder, 2-4% of electrolytic manganese metal, 3-4% of aluminium powder, 0.5-1% of ferrotitanium, 32-34% of rutile, 1-2% of quartz, 2-4% of zircon sand, 4-6% of albite, 2-4% of potassium feldspar, 1-1.5% of cryolite, 1-1.5% of lithium carbonate, 0.1-0.5% of bismuth oxide and the balance of iron powder. The ratio of the albite to the potassium feldspar in the flux core is 1.2-2, the sum of the albite and the potassium feldspar is not more than 10wt% of the flux core, the external stainless steel belt is the austenitic stainless steel 304L, the carbon content is less than 0.025wt%, the diameter of the flux-cored wire is 0.9-1.2mm, and the flux-cored wire can be used for realizing the austenitic stainless steel all-position welding.
Owner:北京远达国际工程管理咨询有限公司 +1

Mobile environment-friendly paint spraying booth

The invention discloses a mobile environment-friendly paint spraying booth in the technical field of paint spraying. The paint spraying booth comprises a paint spraying booth body and a transport vehicle; an inner cavity of the paint spraying booth body is divided by a dividing plate into a paint spraying chamber located on the right side and a drying chamber located on the left side; a driving mechanism is mounted in the center of the inner wall of the top of the paint spraying chamber; a dust sensor is mounted on the back side of the inner wall of the top of the paint spraying chamber; the top end of a filtering box is connected with the bottom end of an air inlet pipe; the top end of the air inlet pipe extends to the top of an inner cavity of the paint spraying chamber; an air inlet cover is mounted at the top end of the air inlet pipe; and the bottom of a hydraulic cylinder I is connected with a detecting mechanism through a telescopic rod I. According to the paint spraying booth,an upper paint spraying pipe cooperates with side paint spraying devices on two sides, clamped workpieces are rotated by 180 degrees by two rotation motors, and two-side paint spraying is performed onthe workpieces, so that the paint spraying efficiency for the workpieces is improved effectively; and the workpieces after paint spraying are dried by the aid of a fan with heat produced by a heatingresistance wire II during working, so that environmental pollution caused by waste gas and waste liquids which are produced during paint spraying is avoided.
Owner:袁大力

Additive for smelting aluminium alloy and preparation method and application method thereof

The invention relates to an additive for smelting aluminium alloy and a preparation method and an application method thereof, relating to the technical field of nonferrous alloy manufacturing with a special additive. The additive is composed of metal powder, cosolvent, heat-generating agent, detonating agent and moisture proof agent. The preparation method comprises the following steps: raw materials comprising the following by mass percentage, 70-81.5% of metal powder, 15-20% of cosolvent, 2-5% of heat-generating agent, 1-3% of detonating agent and 0.5-2% of moisture proof agent, are fully mixed evenly into compound powder with a ball mill, and the mixture is put into a mould, and is performed with cold pressing by a hydraulic pressure machine so as to obtain the additive for smelting aluminium alloy. The application method of the invention comprises the following steps: a graphite crucible filled with a pure aluminium pig is arranged in a resistance furnace to be heated until the aluminium pig is melted into aluminium liquid, and then the additive is added to react with the aluminium liquid so as to obtain aluminium alloy. Under the condition that the quality of aluminium alloy is not lowered, the additive solves the problems of high dissolving temperature, low absorptivity and unstable absorptivity of the additive.
Owner:HEBEI UNIV OF TECH

Alloy ingot for automotive hub and production method thereof

The invention discloses an alloy ingot for an automotive hub and a production method thereof. The alloy ingot comprises the following components: 6.8-7.2% of Si, 0.28-033% of Mg, 0.10-0.15% of Ti, 0.015-0.030% of Sr, less than or equal to 0.10% of Fe, less than or equal to 0.05% of Mn, less than 0.01% of zinc, less than 0.01% of Cu, less than 0.003% of Ca, less than 0.002% of P, less than 0.02% of other single impurity content, less than 0.1% of total impurity content and the balance of aluminum. The production method of the alloy ingot for the automotive hub comprises the following steps of: adding 3303 industrial metallic silicon and electrolytic aluminum liquid for batching, heating at an appropriate temperature and melting, spreading a covering agent so as to reduce oxidation slagging, stirring so that the industrial metallic silicon rapidly melts, keeping uniform temperature, slagging off, keeping melt clean, spraying powder and refining by adopting high-purity N2 and a refined powder spraying agent, controlling the temperature of a smelting furnace to 740-750 DEG C, adding Al-Sr alloy to aluminium water, carrying out secondary degassing and slagging-off by adopting a powder spraying refinement method, filtering to remove slag, and casting the alloy ingot in line with requirements. The alloy ingot obtained by the method has the advantages of stable and uniform components, compact structure and clean surface; and the production method is the best production method for producing the A356.2 alloy ingot for the low-iron high-end automotive hub.
Owner:河南省银湖铝业有限责任公司

T91 water wall tube row welding technology

The invention relates to a T91 water wall tube row welding technology. The welding technology comprises the steps of (1) cleaning before welding; (2) welding material preparation: preparing welding wires and flux, and performing baking before flux use, wherein the baking temperature is in a range of 250 DEG C to 400 DEG C, and the baking time ranges from 0.5h to 3h; (3) spot welding before welding: using R317 welding wires to flat steel and T91tube electric welding, wherein the welding strips are needed to be baked; (4) preheating before welding: performing preheating before welding to enable all portions of materials to be welded to be uniform in heating; (5) tube row welding: performing welding in the condition of the 300A-320A welding current, 26V-27V welding voltage and 80mm / min-90mm / min and performing coverage with asbestos immediately after front welding seams are welded; (6) hydrogen removal after welding; (7) detection; (8) thermal treatment. The welding technology is simple and convenient to operate, covering through insulation cotton is performed after welding, and accordingly, cracks due to rapid cooling can be prevented.
Owner:JIANGSU GREENLEAVES BOILER

Low-temperature steel flux-cored wire

InactiveCN101450426AExcellent Oxygen Content Diffusion Hydrogen ContentOxygen Diffusion Good Hydrogen ContentWelding/cutting media/materialsSoldering mediaArc stabilitySlag
The invention discloses a low-temperature steel flux cored wire. Flux core of the flux cored wire comprises the following raw materials by weight percentage: 28 to 33 percent of rutile, 1 to 3 percent of aedelforsite, 14 to 18 percent of silicon-manganese alloy, 16 to 21 percent of ferrous powder, 2 to 4 percent of nickel powder, 1 to 2 percent of cryolite, 5 to 7 percent of feldspar, 1.5 to 2.5 percent of ferrotitanium, 0.5 to 1 percent of ferroboron, 5 to 6 percent of mid-carbon ferromanganese, 2.5 to 4 percent of magnesite, 4 to 6 percent of quartz and 1.5 to 3.5 percent of fluorite. Compared with the similar product of the prior art, the flux cored wire belongs to the meta-acid slag series, and has the advantages of good electric arc stability, less splash, easy slag removal, good low-temperature impact ductility, good low-temperature crack resisting performance, high efficiency and low cost.
Owner:NINGBO LONGXING WELDING CUTTING TECH STOCK

Sintered flux for stainless steel surfacing with band electrode

The invention relates to a sintered flux for stainless steel surfacing with band electrode. One technical scheme of the sintered flux for stainless steel surfacing with band electrode includes that the sintered flux is formed by sintering the following components and the proportioned raw materials or materials, including 15-30 parts of CaF2, 20-50 parts of MgO, 1-10 parts of Al2O3, 15-30 parts of CaO, 25-50 parts of SiO2, and 1-5 parts of alloy powder. The another technical scheme includes that the sintered flux for stainless steel surfacing with band electrode comprises the following components and the proportioned raw materials or materials including 60-80 parts of CaF2,20-40 parts of Al2O3, 1-5 parts of CaO, 1-5 parts of SiO2, and 1-5 parts of alloy powder. The sintered flux has excellent performance and can meet the service requirements completely.
Owner:BEIJING JINWEI WELDING MATERIAL +1

Acidic coating super two-phase stainless steel electrode

The invention relates to an acidic coating super duplex stainless steel welding rod and belongs to welding material technology. The invention adopts 2507 duplex stainless steel wires as the welding core; the components and the weight percentages of the components of the welding rod coating are as follows: 30-40 of rutile, 3-7 of titanium dioxide, 15-20 of potash feldspar, 1-3 of phlogopite, 5-10 of marble, 16-20 of metal powder, 0.5-1.5 of rare earth fluoride, 2-3 of cryolite, 5-8 of chrome green, 0.5-1.0 of soda, and 1.5-3.5 of ferroalloy. The welding rod of the invention has the advantages, showed by the test results of manufacturability, metallographic observation, mechanical property and corrosion resistance, that the welding rod has extremely good welding technical property; electric arc is stable during welding, and spattering does not basically exist; the formation of weld joints is good; slag detachability is good; the manipulability of the welding rod is excellent; through metallographic observation, the content of ferrite in the structure of welding joints ranges from 40 percent to 60 percent, and the phase ratio can meet engineering application requirement; the welded welding joint has excellent mechanical property, and tensile strength can be more than 800 MPa; low temperature toughness is good; the stress corrosion resistance and pitting corrosion resistance of the welding joint are excellent.
Owner:LUOYANG SHUANGRUI SPECIAL ALLOY MATERIALS

Magnesium alloy auto hub and its producing method

This invention relates to a kind of automobile hub of magnesium alloy and producing metho. It belongs to the die-casting technology of non-ferrous metal. The main raw material is magnesium alloy ingot. After preheating and drying, it is put in pot and melted under high temperature. Adding master alloy, mixing it fully. The following steps are refining and degassing, casting, heat treatment, machining, surface painting, drying, japanning. During the process, the degassing can reach standard easily. Magnesium liquid slag-removing is easy.
Owner:WUXI DAIKA WHEEL HUB MFG

Low-hydrogen basic electrode for welding FV520 (B) stainless steel

The invention discloses a low-hydrogen basic electrode for welding FV520 (B) stainless steel, comprising a core wire and an electrod covering, wherein the electrode covering comprises the following materials in weight percentage: 35%-45% of marble, 18%-26% of fluorite, 6%-9% of quartz, 3%-6% of zircon sand, 6%-12% of rutile, 1%-3% of ferrosilicon, 6%-10% of ferrotitanium, 5%-11% of low-carbon ferromanganese, 1%-3% of rare-earth ferrosilicon and 0.5%-1.5% of sodium carbonate, and the sum of the weight percentages of the components is 100%. Compared with the traditional special imported electrode for the FV520 (B) stainless steel, the electrode made of the electrode covering has the advantages of favorable arc stabilization performance, good fluidity of a molten bath, less splash and dust, easier slag removal after welding, uniform slag coverage, and delicate and attractive welding joint formation. The content of diffusible hydrogen generated by using the developed electrode for depositing metal is effectively controlled and meets the requirements of low-carbon contents.
Owner:SERVICE CENT OF COMMLIZATION OF RES FINDINGS HAIAN COUNTY

Blast furnace cinder water quenching processing unit

This invention belongs to the molten slag treatment, especially relates to the blast furnace molten slag treating apparatus. The slag ditch connects with the granulating device and slag flume, the down part of the slag flume connects with the communicating pipe, the distributing trough that connects with the communicating pipe extends into the rotating drum filter, the belt device in the canister connects with the rotating belt device to form a finished articles warehouse; the down part of the rotating filter is arranged with the storage cabinet, laying-up basin, which are connected by the overflow on the pool wall, the dregs cleaning device is arranged on the storage cabinet the laying-up basin connects with the granulating device by the tube connector, valve and dregs cleaning pump. The device fault rate is low, the dregs punching out rate reaches up to more than 99úÑ, which is propitious to the operation and steady production of the blast furnace. And the dreg cleaning water and the sewage is used in closed cycle, so it can save a lot of pure water.
Owner:MAANSHAN IRON & STEEL CO LTD

High tenacity and low hydrogen type agglomerated flux for ocean engineering and preparation method thereof

The invention provides high tenacity and low hydrogen type agglomerated flux for ocean engineering. The high tenacity and low hydrogen type agglomerated flux is composed of, by weight, 18%-23% of MgO, 28%-32% of CaF2, 18%-22% of Al2O3, 1%-5% of TiO2, 18%-22% of SiO2, 3%-7% of CaO, 2%-5% of Na3AIF6, 2%-6% of MnO, 0-0.015% of S and 0-0.025% of P. By means of the high tenacity and low hydrogen type agglomerated flux, weld metal has good welding process properties such as sediment separation and pore resistance and a good anti-cracking property; the Charpy impact energy is relatively high at the temperature of -40 DEG C and the content of diffusible hydrogen meets the requirement of ultra-low-hydrogen.
Owner:武汉铁锚焊接材料股份有限公司

E309L stainless steel lengthened welding electrode capable of being used for large-current welding

Provided is an E309L stainless steel lengthened welding electrode capable of being used for large-current welding. A coating contains marble, fluorite, rutile, dehydrated potassium feldspar, dehydrated mica, bismuth oxide, chrome green, magnetite, sodium carbonate, micro-carbon ferro chrome, electrolytic manganese metal, zircon sand, potassium fluoroaluminate, rare earth fluoride, chromium metal and metallic nickel, blending and even stirring are conducted according to the ratio of the coating, 15-20% of sodapotash water glass is added and evenly stirred according to the total weight of the coating, the coating and an ER308L welding wire are put in an oil pressure type welding electrode extrusion press to produce and prepare the lengthened welding electrode, and no coating cracks or flushing can happen when the large current is 170-180 A and the welding core length is 450 mm; though an ER308L welding core is adopted, the cladding metal chemical components meet the requirement of E309L chemical components through the coating transition alloy method, and therefore the welding electrode has good welding process performance and is stable in electric arc, convenient to operate, good in weld appearance during welding, and sediments are easily separated.
Owner:725TH RES INST OF CHINA SHIPBUILDING INDAL CORP

Low dust high crack-resistance flux-cored wire all position flux-cored wire and preparation thereof

A low-dust crack-resistant full-position flux-cored wire is characterized in that the medicinal powder used by the flux-cored wire is composed of chemical components according to following percentage by weight: 25% of TiO2, 2% of SiO2, 1% of ZrO2, 1% of fluoride, 0.5% of Si, 8% of Mn, 1% of Al, 3% of Mg, 0.3% of Ti, 0.1% of boride, 0.1% of Re, 0.1% of Na2O, 0.1% of K2O, residue percent is iron powder; the preparing method comprises following steps: steel band longitudinal shearing, edge preprocessing, rolling, wire drawing, and winding. The advantages of the invention are: the weld dust is reduced, and the crack resistant property of welding joint is increased; the welding wire is provided with stable welding arc, little splash, good all position welding performance, good-looking weld joint, excellent detachability and good mechanical performance.
Owner:TIANJIN SAINTEAGLE WELDING CO LTD

Weather-proof flux core wire used for coating-free bridge steel and preparing method of weather-proof flux core wire

The invention discloses a weather-proof flux core wire used for coating-free bridge steel and a preparing method of the weather-proof flux core wire. The weather-proof flux core wire is composed of a steel skin and a powder core. The powder core comprises, by weight percent, 2%-8% of ferro-boron, 0.01%-2% of ferromolybdenum, 1%-6% of fluoride, 1.5%-8% of zircon sand, 2%-7% of magnesium powder, 2%-5% of quartz sand, 2%-8% of silicon iron, 5%-19% of electrolytic manganese, 1%-5% of ferromanganese, 1%-6% of nickel powder, 1%-8% of chromium metal, 1%-8% of copper powder, 2%-9% of ferrotitanium, 0.1%-5% of feldspar, 2%-8% of sodium titanate, 20%-40% of rutile and the balance iron powder. Compared with the prior art, the weather-proof flux core wire is stable in welding arc and little in splashing, slag removing is easy, a welding joint is formed attractively, the weather-proof flux core wire is suitable for all-position welding, the mechanical performance of the welding joint is good, the impact toughness at the temperature of minus 40 DEG C is larger than 80 J, and very high corrosion resistance is achieved.
Owner:ATLANTIC CHINA WELDING CONSUMABLES

Sintered flux for stainless steel

The present invention provides a sintered flux for stainless steel. The slag system of the flux is CaF2-Al2O3. The invention is characterized in that the oxidability and the sensibility of the gas hole are small. The stainless steel structure and the stainless steel overlaying welding can be welded when the sintered flux is matched with the corresponding welding stick. The invention is characterized in that the sintered flux comprises the following components: more than 40% by weight of calcium fluoride (CaF2), and furthermore the summation of the calcium fluoride and aluminum oxide (CaF2+Al2O3) is larger than or equal to 70% by weight; other components as follows: smaller than or equal to 5% by weight of CaCO3, 1-3% by weight of CrO3, smaller than 4% by weight of NaAlF6, 1-3% by weight of rare earth fluoride, 3-10% by weight of SiO2, 3-10% by weight of MnO, 1-3% by weight of TiO2, 5-10% by weight of MgO, and 1-3% of iron alloy; and bonding agent of sodium potassium silicate.
Owner:THE LINCOLN ELECTRIC HELI ZHENGZHOU WELDING MATERIALS

Gas-shielded overlaying flux cored soldering wire for repairing hot-forging mould

The invention discloses a gas-shielded overlaying flux cored soldering wire for repairing a hot-forging mould, which is manufactured by taking SPCC-SD cold-rolling low-carbon steel belts as raw materials of a soldering wire and utilizing a conventional flux cored transient alloy way, a universal flux cored standard and a flux cored soldering wire manufacturing technique. The soldering wire flux core contains fluoride, calcium carbonate, feldspar, magnesia and alloy powder according to a proportion, wherein the fluoride comprises calcium fluoride, sodium fluoride and barium fluoride, and the alloy powder contains iron powder, high-carbon ferrochrome, electrolytic manganese, ferrosilicon, ferromolybdenum, ferrovanadium, nickel powder, tungsten powder and cobalt powder. The invention has the following beneficial effects: because the gas-shielded overlaying flux cored soldering wire takes CO2 or a gas mixture with volume percentage ratio of 80% Ar and 20% CO2 as the protective gas, the gas-shielded overlaying flux cored soldering wire has the advantages of great soldering technique, stable electric arc, less splash, easy deslagging, good crack resistance, great high-temperature hardness and thermal fatigue resistance, continuous soldering and improvement on production efficiency.
Owner:TIANJIN YONGCHANG WELDING WIRES

Gas-shielded flux-cored wire with recyclable welding slag

A gas-shielded flux-cored wire with recyclable welding slag belongs to the welding field. In the invention, the skin of the gas-shielded flux-cored wire is made from a mild steel strip, and welding slag powder is partially or completely instead of natural rutile, thus the purposes of saving the resource and reducing the cost are achieved. The powder of the flux-cored wire comprises the following chemical components in percentage by weight: 15-35% of the welding slag powder of the flux-cored wire (including 20-65% of TiO2, 5-15% of MnO, 5-15% of MgO, 5-15% of SiO2, 1-10% of Fe2O3 and 1-10% of Al2O3), 15-35% of TiO2, 2-7% of Si, 3-8% of Mn, 0.5-5% of Al-Mg, 0-5% of Na, 0-5% of K, 1-5% of Mg and the balance of ferrous powder. When the flux-cored wire manufactured by adopting the welding slag powder is applied to welding, the gas-shielded flux-cored wire has the advantages of excellent technical performance of welding and omnibearing welding adaptability, attractive appearance good humidity resistance, low content of diffusible hydrogen in a welding seam, excellent crack resistance, high connection strength and good low-temperature impact toughness.
Owner:BEIJING UNIV OF TECH

Heat-resisting steel flux-cored wire

The invention discloses a flux cored wire for heat resistant steel. Flux cored powder of the flux cored wire is formed by mixing the following components by weight percentage: 21 to 23 percent of rutile, 1.5 to 2.5 percent of aedelforsite, 19 to 21 percent of silicon-manganese alloy, 8.5 to 10.5 percent of ferrous powder, 1.5 to 2.5 percent of nickel powder, 2.5 to 3.5 percent of cryolite, 7 to 9 percent of feldspar, 13 to 14 percent of ferrochrome, 6 to 7 percent of ferromolybdenum, 6 to 7 percent of mid-carbon ferromanganese, 2.5 to 4.5 percent of magnesite, 6 to 7.5 percent of quartz, 0.5 to 2 percent of fluorite, 1.5 to 3 percent of aluminum-magnesium alloy and 0.5 to 2 percent of ferrotitanium. During the welding, the flux cored wire not only uses CO2 to protect shielded welding, but also has the advantages of small splash, easy slag removal, stable electric arc burning, and spray transfer as a droplet transfer form.
Owner:NINGBO LONGXING WELDING CUTTING TECH STOCK

Sintered flux for two phase stainless steel

The invention discloses a sintered flux for two phase stainless steel. The sintered flux comprises the dry powder components by weight percent: 24-32% of MgO, 12-23% of CaF2, 12-18% of ZrO2, 10-15% of Al2O3, 9-14% of SiO2, 2-10% of CaO, 1-3% of rare earth fluoride, 0.5-2% of sodium fluosilicate, 0.5-2% of chromium oxide green, 0.5-2% of deoxidier, 2-8% of alloying agent, and the balance chromium metal, wherein the deoxidier is Si-Fe in which the content of Si is not less than 70%, and the alloying agent contains 1.5-2.5% of ferromolybdenum in which the content of molybdenum is not less than 50%. The sintered flux disclosed by the invention is matched with ER2209 solder wires, is suitable for the welding and overlaying of two phase stainless steel containing 22% of Cr; the welding is ruled and stable, the slag detachability is excellent, and the weld pass is even in width, moderate in pile height, smooth in transition; the defects of gas pits, intermediate crystallization lines, slag bonding and the like are overcome; and the flux has high content of deposited metal ferrite, excellent mechanical property and corrosion resisting property.
Owner:LUOYANG SHUANGRUI SPECIAL ALLOY MATERIALS

Sintered flux utilized in automatic submerged arc welding with multiple wires in high speed

A sintering welding wire for the multi-wire high-speed autoamtic hidden arc welding contains MgO (19-28 mass%), CaF2 (12-18%), ZrO2 (8-15%), Al2O3 (18-24%), SiO2 (17-25%), CaO (7-13%), RE (0-7%), MnO (0-5%), TiO2 (0-5%), Na2O+K2O (2-5%), S (0-0.05%), and P (0-0.06%). Its advantages are stable arc, beautiful welded seam, and high welding speed (1.5-2 m / m).
Owner:YANSHAN UNIV

Stainless steel welding electrode used for third-generation nuclear power main pipeline and production method of stainless steel welding electrode

The invention discloses a stainless steel welding electrode used for a third-generation nuclear power main pipeline and a production method of the stainless steel welding electrode, and belongs to the field of welding materials. The stainless steel welding electrode is composed of a chromium-nickel-molybdenum alloy welding core and a coating wrapped on the surface of the welding core, the welding core is composed of smaller than or equal to 0.020wt% of C, 1.00-2.50wt% of Mn, smaller than or equal to 0.30wt% of Si, 18.0-21.0wt% of Cr, 11.0-14.0wt% of Ni, smaller than or equal to 2.00-3.00wt% of Mo, smaller than or equal to 0.050wt% of Co, smaller than or equal to 0.050wt% of Cu, smaller than or equal to 0.010wt% of S, smaller than or equal to 0.015wt% of P and the rest Fe and impurities. Weight of the coating is 30-45% of that of the chromium-nickel-molybdenum alloy welding core. The method includes after uniformly mixing coating powder, adding a binder with the weight being 15-20% that of the coating for uniform mixing, feeding a mixture into a plodder to coat the mixture on the welding core, and subjecting the welding core to low-temperature baking and high-temperature baking. The stainless steel welding electrode has the advantages that content of ferrite in deposited metal is proper, and ferrite number FN of the deposited metal is 5-16; the deposited metal of the welding electrode is excellent in mechanical performance and meets nuclear power requirements; room temperature Rm is larger than or equal to 520Mpa, Rp0.2 is larger than or equal to 205Mpa, and A is larger than or equal to 35.0%; mechanical performance at high temperature of 350 DEG C includes that Rm is larger than or equal to 430Mpa, Rp0.2 is larger than or equal to 125Mpa, and A refers to actual measurement.
Owner:ATLANTIC CHINA WELDING CONSUMABLES +1

Stainless heat-proof self-protecting flux-cored wire for magnesium smelting reduction tank

A stainless heat-proof self-protecting flux-cored wire for a magnesium smelting reduction tank belongs to the technical field of materials processing engineering. A normal stainless steel band 304L or common carbon steel serves as a coating layer, and alloys in a powder core are rutile, sodium carbonate, feldspar, compound fluorides, chromium, nickel, manganese, molybdenum, chromium nitride, aluminium-magnesium alloy, misch metal and iron power. Compared with a conventional stainless steel welding rod, the stainless heat-proof self-protecting flux-cored wire has the advantages that higher welding current can be used; higher welding speed can be realized; the production efficiency is improved; and the labor intensity is lowered; c. Compared with a conventional stainless steel submerged-arc welding solid wire, the stainless heat-proof self-protecting flux-cored wire has the advantages that all-position welding can be realized; the heat input is small; the slag detachability is good; and the manufacturing technique is simpler. A welded joint formed by using the stainless heat-proof self-protecting flux-cored wire provided by the invention has favorable heat resistance, oxidation resistance, vulcanization and corrosion resistance and high-temperature creep resistance compared with welded joints formed by welding the stainless steel welding rod and the stainless steel solid wire.
Owner:BEIJING UNIV OF TECH

Welding rod for welding of martensite heat-resistant steel

The invention discloses a welding rod for welding of martensite heat-resistant steel and belongs to the technical field of welding materials. The welding rod consists of a core wire and a coating, wherein the core wire is prepared from components in percentage by weight as follows: 0.07%-0.10% of C, less than or equal to 0.3% of Si, 0.3%-0.7% of Mn, less than or equal to 0.004% of P, less than or equal to 0.002% of S, 8.5%-9.5% of Cr, 2.8%-3.3% of W, 2.8%-3.5% of Co, 0.04%-0.08% of Nb, 0.15%-0.25% of V, 0.8%-1.0% of Cu, 0.007%-0.011% of N, 0.011%-0.020% of B and the balance of Fe; the coating is prepared from components as follows: 30%-45% of marble, 18%-25% of fluorite, 5%-10% of rutile, 10%-16% of barium carbonate, 5%-10% of ferrotitanium, 1.5%-3% of electrolytic manganese, 5%-10% of iron powder, 0.4%-0.8% of sodium carbonate, 0.4%-0.8% of carboxymethyl cellulose and 0.8%-3% of chromium metal powder. The welding rod has the advantages that the arc is stable during welding, few splashes are caused, the all-position operability is good, the slag detachability is good, formed welds are attractive in appearance, and deposited metal after welding has high strength and high toughness close to that of a parent metal, higher endurance strength and excellent crack sensitivity.
Owner:CENT IRON & STEEL RES INST

Supercritical ferrite and heat-resistant steel matched electrode and production method thereof

ActiveCN103071946AReasonable tensile strengthReasonable shock valueWelding/cutting media/materialsSoldering mediaElectrolysisNiobium
The invention discloses a supercritical ferrite and heat-resistant steel matched electrode, which consists of a core wire and coating. The coating comprises the following components by mass percentage: 28-40 percent of marble, 18-28 percent of fluorite, 1.5-4 percent electrolytic manganese, 2-5 percent of ferrosilicon, 4-10 percent of silica powder, 20-26 percent of chromium metal, 1-1.8 percent of nickel powder, 4-5 percent of ferromolybdenum, 0.4-0.8 percent of ferrocolumbium, 0.2-0.6 percent of amorphous graphite, 3-8 percent of ferrotitanium, 0.4-0.8 percent of soda ash, 0.4-0.8 percent of CMC, 1-1.8 percent of ferrovanadium and 0.6-1.5 percent of ferrochrome nitride. The matched electrode provided by the invention is used for welding supercritical steam turbine ZG1Cr10MoVNbN steel with T91 / P91 pipe heat-resistant steel. Welds after welding have excellent performances such as higher strength, high toughness and better 100-thousand-hour endurance strength similar to the performance of bodies.
Owner:ATLANTIC CHINA WELDING CONSUMABLES

Stainless steel welding rod of new dregs series

A welding stainless steel electrode with improved slag detachability and welding quality is composed of a core and a coated flux layer prepared proportionally from rutile, feldspar, marble, fluorite, wollastonite, megnesite, titaniunm oxide powder, hematite, aluminum fluoride, mice, barium carbonate, Cr, Ni, sodium carbonate, electrolytic manganese and ferrotitanium.
Owner:HARBIN UNIV OF SCI & TECH

High-chromium-manganese austenitic steel alkalescent full-position gas-protection flux-cored wire

The invention discloses a high chromium and manganese type austenite steel alkali full-position gas shielded flux-cored wire, which comprises a 0Cr17 stainless steel band sheath and flux cored, wherein, the flux cored is prepared by mixing the following components by the weight percentages: 4-10 percent of rutile, 1-5 percent of feldspar, 0.5-2 percent of sodium carbonate, 8-15 percent of fluorspar, 0.5-1.5 percent of sodium fluosilicate, 40-68 percent of manganese powder or low carbon ferromanganese, 1.5-20 percent of chromium powder, 0-15 percent of nickel powder, 2-4 percent of graphite, 0-15 percent of molybdenum powder or ferromolybdenum, 0.5-4.5 percent of ferrosilicon and iron powder in balancing amount. The invention has the advantages that the ductility of the welding wire is good, the diameter is small, the small-scale welding can be conducted, the impurity content is low, and the hot cracking resistance is good; meanwhile, the splashing degree of the welding wire is low, the welding mold is good, the slag detachability is good, the excellent processing property such as the full-position welding can be conducted, and the production efficiency of the welding is high.
Owner:TIANJIN SAINTEAGLE WELDING CO LTD

Alkaline smelting flux used for submerged arc welding and application

The invention discloses an alkaline smelting flux used for submerged arc welding. The alkaline smelting flux used for submerged arc welding is characterized by comprising, by mass percentage, 5%-15% of CaF2, 7%-20% of CaO, 11.2%-32% of MgO, 8%-30% of SiO2, 7%-23% of Al2O3, 5%-10% of MnO2, 0.5%-2% of TiO2, 0.5%-2% of K2CO3, 2%-4% of B2O3 and 0.2%-3% of FeO, the proportion of the above CaO and the above MgO is strictly controlled at 1: 1.6, and the total sum of the mass percentage of the above components is 100%. The novel smelting flux is obtained through preparation, the method is simple, and a high-quality smelting flux material is provided for connection of 12MnNiVR low-alloy high-strength steel after US-49 welding wires are used for cooperation.
Owner:NANJING CHEM CONSTR +1
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