Sintered flux utilized in automatic submerged arc welding with multiple wires in high speed

A submerged arc automatic welding and sintering flux technology, which is applied in the direction of welding medium, welding equipment, welding/cutting medium/material, etc., to achieve good low-temperature toughness, easy slag removal, and smooth transition

Inactive Publication Date: 2003-05-07
YANSHAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the current domestic sintered flux system cannot meet the requirements of such multi-wire, high-speed submerged arc welding.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0010] Test material: Flux: self-made multi-wire, high-speed submerged arc flux, chemical composition (mass percentage): MgO 22, CaF2 13, ZrO2 9, Al2O3 18, SiO2 19, CaO 8, RE<2, MnO 1, TiO2 2 , Na2O+K2O 3, ferrosilicon+ferromanganese 3, S<0.02, P<0.03.

[0011] Welding wire: H08C welding wire is used, and its chemical composition is shown in Table 1;

[0012] Test plate: X70 steel plate, its chemical composition is shown in Table 2

[0013] C

Si

mn

P

S

Mo

Ti

0.09

0.23

1.58

0.01

0.009

3.80

0.24

[0014] C

Si

mn

P

S

Cr

Mo

V

Cu

Ni

Nb

Ti

Al

0.05

0.27

1.55

0.017

0.002

0.031

0.24

0.03

0.25

0.12

0.066

0.017

0.029

[0015] Welding process: Double-sided four-wire welding is adopted, and the welding process is:

[0016] First side: front wire I=950~1000A,...

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PUM

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Abstract

A sintering welding wire for the multi-wire high-speed autoamtic hidden arc welding contains MgO (19-28 mass%), CaF2 (12-18%), ZrO2 (8-15%), Al2O3 (18-24%), SiO2 (17-25%), CaO (7-13%), RE (0-7%), MnO (0-5%), TiO2 (0-5%), Na2O+K2O (2-5%), S (0-0.05%), and P (0-0.06%). Its advantages are stable arc, beautiful welded seam, and high welding speed (1.5-2 m/m).

Description

technical field [0001] The invention belongs to the welding technology of low-carbon micro-alloy steel materials, and mainly relates to a sintered flux for multi-wire, high-speed submerged arc automatic welding. Background technique [0002] Welding technology is an indispensable processing technology in modern industrial production. With the development of science, technology and economy, welding technology is becoming increasingly automated and high-speed. Submerged arc automatic welding is widely used in the production of large-scale welding structures such as machinery, pipelines, ships, boilers, pressure vessels, and bridge structures due to its high degree of automation, fast welding speed, and stable weld performance. With the enlargement of the product structure, the wall thickness of the welded steel plate is also increasing, and the traditional single wire welding can no longer meet the production needs. In order to improve production efficiency, multi-wire and hi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/22
Inventor 廖波任德亮肖福仁王旭许昌玲
Owner YANSHAN UNIV
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