395results about How to "No pores" patented technology

The invention relates to a laser-cladded composite wear-resisting layer on the surfaces of copper and copper alloys and a preparation method. The composite wearing layer is a multi-layered laser cladding layer comprising at least two or more than two layers, wherein the coating connected with a substrate is the first layer, which is also called as a transition layer and is a copper-based alloy prepared from the following components in percentage by weight: 20.0-30.0 percent of Cu, 6.0-8.0 percent of Al, 0.3-0.6 percent of Si, 1.7-2.4 percent of Zr and the balance of Ni; and the rest layer is a cobalt-based alloy prepared from the following components in percentage by weight: 1.0-1.5 percent of C, 25-30 percent of Cr, 2-4 percent of Fe, 10-15 percent of W, 0.8-1.2 percent of Si, 3-4 percent of B, 8-12 percent of Ti, 10-12 percent of Ni and the balance of Co. The composite wear-resisting layer provided by the invention has compact tissues without cracks or pores and forms favorable metallurgy combination with the surfaces of copper and copper alloys. The preparation method provided by the invention can be used for accurately controlling the thickness of the composite wear-resisting layer and automatically controlling the whole process, and has the advantages of low energy consumption, no pollution, high efficiency and low cost.

The invention belongs to the field of inorganic materials, particularly relates to a thermal protection coating with component gradient change and a preparation method. The thermal protection coating comprises two components of M1 and M2, wherein the M1 is selected from one of YSZ, lanthanum aluminate, mulite or BSAS, the M2 is selected from one of Ln2Zr2O7, Ln2Ce2O7, Ln2SiO5, Ln2Si2O7 or MoSi2, and Ln is selected from rare earth elements the atom coefficients of which are 57-71, Y or Sc. The thermal protection coating has the characteristics of good coating compactness, high bonding strength with a substrate, low thermal conductivity and the like and has favorable thermal shock resistance.

The present invention discloses a method for smelting rust preventing and wear resistant alloy on the surface of a steel rail. The position needing alloy smelting on the surface of the steel rail head is heated by supersonic frequency or medium frequency induction-heating equipment, the induction heater is arranged above the position needing alloy smelting on the surface of the steel rail head, and the preheating temperature is 290-450 DEG C; the alloy is smelted on the surface of the steel rail head by using plasma smelting or arc welding smelting, when the preheating temperature is 290-450 DEG C, and the welding gun of plasma build up welding or arc welding equipment is moved to the position needing alloy smelting, the alloy powder, the alloy electrode or the alloy welding wire are automatically smelted; the railroad steel rail adopting the present invention can ensure that the train wheels and the rust preventing and wear resistant alloy layer are always in a contacting and compacting state, thereby the rail circuit works normally, and the white light zone phenomenon is completely eliminated; the cracking and breaking phenomena of the steel rail do not occur, the smelted alloy has good rust preventing and wear resistant properties, high bonding strength with the steel rail, and long service life.

The invention provides particle reinforced iron-based alloy powder for ultra-high speed laser cladding. The iron-based alloy powder is composed of iron matrix metal powder and oxide particles or carbide particles and comprises 50-98% of iron matrix metal powder and 2-50% of oxide particles or carbide particles, wherein an iron matrix is composed of, by mass, 0.03-2% of C, 0.50-2.80% of Si, 0.30-1.60% of Mn, 2-12% of Cr, 0.5-3% of V, 0.5-4% of Mo, 0.3-1% of Nb, less than or equal to 0.030% of P, less than or equal to 0.030% of S, 0.05-3.0% of B and the balance Fe and inevitable impurities. Theparticle size of the metal power is 10-100 microns, and the flowability of the metal power is 32-45 s/100 g. By adopting the particle reinforced iron-based metal powder, the laser cladding technologyis adopted and matched with different processes for reinforcing and repairing matrix surfaces.

The invention relates to a light metal surface laser impact micronano particles injection reinforcing method, comprising the following steps: 1) removing the oxide layer probably existing on the surface of the light metal by a mechanical polishing or chemical corrosion method, then grinding and polishing with sand paper, and finally cleaning the surface of the light metal alloy with acetone or alcohol; 2) precoating the micronano particles on the surface of the light metal with inorganic bonding agent, recoating a layer of black paint on the surface of the micronano particle coating layer to serve as the absorption layer of laser impact after drying, and drying naturally; 3) impacting the absorption layer and the micronano particle layer with high-energy short pulse laser, and utilizing K9 glass or running water as a restriction layer during laser impact; and 4) soaking the micronano particle coating layer processed by acetone, and then removing the absorption layer through washing with running water or ultrasonic washing to obtain the micronano particle injection reinforcing layer. The invention integrates the actions of laser impact reinforcement, nano particle reinforcement and nano particle reinforcement, can dramatically improve hardness, abrasion resistance and fatigue resistance property of light metal surface layer, and has wide application prospect.

The invention discloses a hydraulic support plunger outer surface laser cladding repairing method. The hydraulic support plunger outer surface laser cladding repairing method comprises the following steps that firstly, turning is carried out on the outer surface of a hydraulic support plunger to be repaired to remove a fatigue layer and an electroplated layer on the outer surface of the hydraulicsupport plunger, and the outer surface of the hydraulic support plunger is washed; secondly, iron-base alloy powder for laser cladding is put into laser cladding equipment, the laser cladding equipment is used for carrying out laser cladding on the outer surface of the hydraulic support plunger, and a laser cladding layer is formed; thirdly, rough turning is carried out on the hydraulic support plunger which is subjected to laser cladding; fourthly, abrasive machining and polishing treatment are carried out on the hydraulic support plunger which is subjected to rough turning, and the roughnessRa of the outer surface of the polished hydraulic support plunger is smaller than or equal to 0.4; and fifthly, checking and flaw detection are carried out on the outer surface of the polished hydraulic support plunger, and laser cladding repairing of the outer surface of the hydraulic support plunger is completed after it is ensured that no defect exists. The laser cladding layer formed throughthe repairing method is high in hardness, large in thickness and high in corrosion resistance and longer in service life.

The invention discloses nickel-free white copper alloy containing rare earth additional elements and a method for processing plates made of the same. The nickel-free white copper alloy comprises the following components in percentage by weight: 0.02 to 0.1 percent of rare earth elements, 5 to 20 percent of zinc, 8 to 18 percent of manganese, 0.5 to 2.0 percent aluminum, 0 to 0.5 percent of iron, 0 to 0.5 percent of titanium, 0 to 0.1 percent of zirconium and the balance of copper. An alloy processing method comprises the following major technological processes of: alloy smelting and casting, hot rolling, thermal annealing, cold rolling and the like. The method is characterized in that: copper, zinc, manganese and aluminum are taken as main alloy elements; rare earth elements such as lanthanum, cerium and iridium as well as trace elements such as iron, zirconium and titanium are added in an alloy smelting process; and a human-friendly and environmental-friendly nickel-free white copper alloy plate is manufactured by the technological methods of high-temperature alloying, degassing, impurity removing, casting, cast ingot hot rolling, thermal annealing, cold rolling, finished product annealing and the like.

A technology for manufacturing the antiwear bimetal tube includes such steps as providing an ordinary steel tube as external sleeve tube, installing a consumable mold made of foam polystyrene plastics in it, installing pouring system to it, dipping paint and adhering sand several times to form a shell, high-temp calcining for gasifying said plastics and preheating steel tube, pouring molten antiwear alloy, and cooling.

The invention relates to a hard surfacing sintered flux and a manufacturing method thereof. The sintered flux comprises MgO of 30 percent to 50 precent, CaO of 2 percent to 10 percent, Al2O3 of 10 percent to 20 percent, CaF2 of 18 percent to 28 percent, SiO2 of 10 percent to 20 percent, SiC of 0 percent to 1.5 percent and other components of 0 percent to 5 percent such as ferroalloy mainly playing a role of desoxidation and the like. Material preparation, dry mixing and wet mixing by adding soluble glass into a blender are conducted until granules which have the required sizes are formed, then the granules are dried in a rotary drying way at the low temperature of 200 DEG C to 250 DEG C, and then finished products are obtained by high-temperature sintering in a rotary drying oven at the high temperature of 700 DEG C to 750 DEG C, sieving and packaging. The invention has low flux cost so as to meet the requirements of different hardness, excellent technique and good high-temperature slag detachability; the deposited metal has no gas hole, no crackle but adjustable hardness; and the high-temperature wear-resistance, oxide etch resistance and cold and thermal fatigue resistance of a hot roll are greatly improved.

The invention belongs to the field of welding materials, and relates to a high-corrosion-resistance gas protection welding wire. The welding wire comprises the following chemical compositions in percentage by mass: 0.01-0.1 percent of C, 0.1-1.0 percent of Si, 0.3-1.0 percent of Mn, less than or equal to 0.015 percent of P, less than or equal to 0.015 percent of S, 1.5-5 percent of Ni, 0.5-1.5 percent of Cr, 0.1-0.8 percent of Cu, 0.01-0.2 percent of Ti, 0.15-0.6 percent of Mo, less than or equal to 0.01 percent of O, less than or equal to 0.01 percent of N and the balance of ferrum. The welding wire has stable welding performance, and obtained deposited metal is matched with the corrosion resistance of parent metal; and meanwhile, the welding wire has high comprehensive mechanical performance, and is particularly suitable for novel high-weather-proof steel.

The invention discloses a processing method of an anti-fatigue aluminum alloy foaming die cast. The processing method comprises the four steps of compounding, smelting, pouring, and thermal treatment. According to the invention, an appropriate amount of rare earth elements La, Ce and Y are added to the aluminum alloy, so that the hydrogen content in the alloy and the alloy yielding anisotropy can be reduced, the alloy plasticity and the anti-fatigue property of the alloy are obviously increased, and at the same time the wear resistance, thermal resistance and high-temperature strength of the alloy can also be improved. The processed aluminum alloy refrigerator foaming die cast has the advantages of good mechanical properties, high strength, good thermal resistance, good usability, good internal structure compactness, no pore and peeling defects, good wear resistance, good corrosion resistance and oxidation resistance, small expansion coefficient and the like.

The present invention relates to austenitic stainless steel welding wire for gas protected welding in vehicle. The austenitic stainless steel welding wire has the chemical composition comprising C not more than 0.03 wt%, Si 0.50-0.90 wt%, Mn 1.00-2.50 wt%, P not more than 0.025 wt%, S not more than 0.015 wt%, Ni 9.0-14.0 wt%, Cr 19.5-24.5 wt%, and Fe and inevitable impurity for the rest. The austenitic stainless steel welding wire produced through smelting, rolling, drawing and other steps has excellent performance, including excellent welding performance, is applied for welding steel of 500-700 MPa strength to form weld seam with high strength, high toughness and high corrosion resistance.

The invention relates to a welding method for a multi-layer metal strip. The method is characterized by comprising the following steps of: stacking the multi-layer metal strip to be welded to reach the required thickness, and aligning the multi-layer metal strip with the weld of another stacked multi-layer metal strip or metal plate; fixing a welding guiding plate of which the thickness is the same as that of the multi-layer metal strip to be welded at the starting end of a weld joint along the welding direction; selecting a stirring head, wherein the diameter of a shaft shoulder of the stirring head is 2 to 3 times the plate thickness, the length of a stirring needle on the stirring head is 0.05 to 0.2mm less than the plate thickness, and the press amount of the shaft shoulder is 0.1 to 0.3mm; and selecting rotation speed and welding speed according to a welding material, and welding. The method is energy-saving and environment-friendly, an operation process is greatly simplified, and production efficiency is improved; the quality of a joint is improved, the conductivity of the joint is ensured, and production cost is reduced; controllability is high, and industrial application is easy to implement; and the obtained joint has a compact structure, does not have any pore or crack and is slightly deformed, the operation process is simple, the production period is short, efficiency is high, and the production cost is low.

The invention relates to a laser welding method of a titanium alloy-stainless steel dissimilar metal by adopting a composite intermediate layer, and belongs to the technical field of material welding (connection). According to the method, laser is adopted as a welding heat source, and a Ta/V/Fe composite layer is used as an intermediate layer material, so that formation of an omega brittle phase in a titanium alloy-vanadium welding line and an alpha brittle phase in a vanadium-stainless steel welding line can be controlled, the joint brittleness can be reduced, and the joint performance can be improved; by adopting the two welding, a high-quality high-efficiency welding joint which is made of a dissimilar metal material and contains a titanium alloy-vanadium welding line, an unmolten vanadium layer and a vanadium-stainless steel welding line can be obtained. The process comprises the steps of plate assembling and clamping, preload adjustment of a titanium alloy-intermediate layer-stainless steel contact face, and laser welding along the center line of a Ta intermediate layer and the center line of a Fe intermediate layer, so that connection of the titanium alloy-stainless steel dissimilar metal can be realized. The method has the advantages of stable welding process, attracted welding line formation, no welding defects including crack, pore, undercutting, uncomplete welding, incomplete fusion and the like, and good welding process performance.

The invention provides a method for a laser preparation of a titanium nitride gradient coating on a surface of titanium and titanium alloy. The method comprises the steps of performing surface cleaning treatment, surface blackening treatment and preheating treatment for a workpiece subatrate; and then carrying out laser nitriding treatment. The method is characterized in that the laser nitriding treatment is performed in a condition of filling reaction gas, and simultaneously laser scanning treatment and ultrasonic oscillating treatment for the surface of the workpiece subatrate are carried out. The titanium nitride gradient coating with a thickness of 50-200 [mu]m is obtained on the surface of the titanium and titanium alloy. The titanium nitride gradient coating is mainly composed of a nitride layer and a nitrogen diffusion layer, and has uniform transition of the coating microstructure. The surface hardness, wear resistance and corrosion resistance of the titanium nitride gradient coating are improved significantly than those of the matrix. Also, problems that crack are easy to produce, surface roughness is large, and the crystal grains of dendrite crystals of a nitride layer are coarse, in ordinary laser gas nitriding processes, are solved.

The invention provides laser cladding alloy powder enhanced with oxide particles and a preparation method thereof. The laser cladding alloy powder enhanced with the oxide particles is characterized in that the laser cladding alloy powder enhanced with the oxide particles consists of a matrix alloy powder, the oxide particles and a binder, wherein the proportion is 50-98% of the matrix alloy powder, 1-45% of WC or TiC or a mixture powder of WC and TiC and 1-45% of a combined mixture powder of more than two or one of Al2O3, Cr3C2 and ZrO2. The preparation technological steps of the laser cladding alloy powder enhanced with the oxide particles are preparing the matrix alloy powder, adding the oxide particles, adding the binder, stirring and ball-milling, combining the powder, drying, crushing and sieving. The laser cladding alloy powder enhanced with the oxide particles provided by the invention not only has higher hardness and flexibility, but also has excellent abrasion resistance and corrosion resistance, thereby being quite applicable for the laser cladding of parts under the working conditions of high impact and high abrasion resistance; and moreover, the segregation generated due to great disparity between the proportions of all components can be effectively prevented during the storage, transportation and use processes.