A Casting Process for Preventing Leakage of Automobile Ductile Iron Steering Gear Castings

A casting process and steering gear technology, applied in the field of casting casting, can solve the problems of large-scale leakage, large proportion, leakage, etc., and achieve the effect of ensuring quality and avoiding leakage

Active Publication Date: 2020-05-05
扬州广润机械有限公司
View PDF5 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Automobile steering gear is an important part of automobile steering system. The castings formed by the existing casting process of automobile nodular iron steering shell castings often leak during processing, assembly and pressure testing, and the proportion is relatively large, sometimes large batch leak problem

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A Casting Process for Preventing Leakage of Automobile Ductile Iron Steering Gear Castings
  • A Casting Process for Preventing Leakage of Automobile Ductile Iron Steering Gear Castings
  • A Casting Process for Preventing Leakage of Automobile Ductile Iron Steering Gear Castings

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0027] In order to make the content of the present invention more clearly understood, the present invention will be further described in detail below based on the specific embodiments and in conjunction with the accompanying drawings.

[0028] This embodiment provides a casting process for preventing the leakage of the casting 12 of the automobile ductile iron steering gear casing. The mold components used in the casting process include a top mold, a bottom mold 1 and a matching sand box and a cold iron 10 .

[0029] like figure 1 , 2, the steering gear housing casting 12 is formed by casting the cavity formed by the upper template mold and the cavity formed by the lower template mold. The casting 12 is provided with eccentric shaft 2 holes and side holes 3 . Five installation shafts 4 are arranged on the side of the casting 12, and are spliced ​​with the automobile steering gear housing seat after processing.

[0030] The upper mold and the lower mold 1 are respectively prov...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a casting process for preventing automobile ductile cast iron steering gear shell cast leakage, and relates to the technical field of casting. The casting process comprises thefollowing steps: S1, taking molds; S2, covering a sand box on an upper template mold, adding damp molding sand, and disengaging the upper template mold and the sand box to form a damp mold sand uppercavity, and covering the sand box on a lower template mold, putting a chilling block in the lower template mold, adding damp molding sand, and disengaging the lower template mold and the sand box toform a damp molding sand lower cavity; S3, putting a coated sand core into the cavities, and butting and clamping the damp molding sand upper cavity and the damp molding sand lower cavity to form a cavity; and S4, pouring an iron liquid into the cavity, and after the pouring is finished, separating the casting with the sand to obtain the casting. According to the process, iron liquid supplementation, to steering gear shells, of dead heads in iron liquid mold filling and condensation process, self-complementation generated by graphene expansion in casting solidification process, and local chilling blocks are utilized to overcome the defect of forming shrinkage blowholes at hot sections of castings.

Description

technical field [0001] The invention relates to the technical field of casting castings, in particular to a casting process for preventing the leakage of castings of automobile nodular iron steering gear casings. Background technique [0002] Casting hot spot refers to the node or local area in the casting that solidifies slower than the surrounding metal during the solidification process of molten iron. Automobile steering gear generally produces two types of hot joints during casting, namely the first hot joint and the second hot joint. The first heat joint is located near the eccentric shaft hole and the side hole of the casting, and the second heat joint is located at the installation shaft of the lower casting. The first hot joint is called a larger hot joint, and the second hot joint is called a smaller hot joint, that is, the solidification speed of molten iron at the second hot joint is greater than that at the first hot joint. [0003] Automobile steering gear is ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & AuthorityPatents(China)
IPC IPC(8): B22C9/02B22C9/08B22C9/24B22D15/00B22D27/04
CPCB22C9/02B22C9/088B22C9/24B22D15/00B22D27/04
Inventor朱爱军王彩余周国平
Owner扬州广润机械有限公司