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A kind of soft magnetic ferrite material with high bs wide temperature and low loss and preparation method thereof

A soft ferrite, low loss technology, applied in the field of magnetic materials prepared by oxide method

Active Publication Date: 2022-05-03
HAINING LIANFENG MAGNET IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Traditional mechanical devices can no longer meet people's ever-increasing requirements for automobile functions. Modern electronic control technology is being greatly applied to all aspects of automobiles, which brings new applications and new requirements for soft ferrite. There will be a large temperature change, and it does not work in a small temperature range, which urgently needs a soft ferrite material that maintains low loss in a wide temperature range

Method used

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  • A kind of soft magnetic ferrite material with high bs wide temperature and low loss and preparation method thereof
  • A kind of soft magnetic ferrite material with high bs wide temperature and low loss and preparation method thereof
  • A kind of soft magnetic ferrite material with high bs wide temperature and low loss and preparation method thereof

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preparation example Construction

[0049] In addition, a method for preparing a soft magnetic ferrite material with high Bs, wide temperature and low loss includes the following steps:

[0050] (1) Mixing of raw materials: After batching according to the ratio of the four main component raw materials, put them into a ball mill or a sand mill, and add pure water to fully mix the four raw materials;

[0051] (2) Drying: pump the uniformly mixed slurry into the drying equipment for drying;

[0052] (3) Pre-burning: put the dried powder into the pre-burning equipment for pre-burning, the pre-burning temperature is 800-1000°C, and the pre-burning holding time is 30-180 minutes;

[0053] (4) Pulverization: Preliminarily pulverize the pre-burned powder into a small particle powder with an average particle size ≤ 5 μm in a vibrating mill, then add a combination of auxiliary ingredients, and then add pure water for fine pulverization, and the pulverized powder The average particle size of the material is controlled bet...

Embodiment 1~5

[0059] a high b s The preparation method of wide temperature low loss soft magnetic ferrite material, its specific steps are as follows:

[0060] (1) Mixing of raw materials: Accurately weigh Fe according to the ratio in the master formula 2 o 3 The content of ZnO is 53.4-54.5mol%, the content of ZnO is 7.5-9.4mol%, the content of NiO is 0.3-0.8mol%, and the rest is MnO, and pure water is added. The conductivity of pure water is less than 2us / cm. Pure water Excessive electrical conductivity will introduce harmful impurities and lead to increased loss; the weight ratio of raw materials to pure water is 1.0:1.0, and the sand mill is used for 40±2 minutes to fully mix the four raw materials.

[0061] (2) Drying: Pump the uniformly mixed slurry into a spray dryer for drying and granulation.

[0062] (3) Pre-burning: put the dried powder into the pre-burning equipment for pre-burning, the pre-burning temperature is 880°C, and the pre-burning holding time is 90 minutes.

[0063]...

Embodiment 9~12

[0084] (1) Raw material mixing: Accurately weigh Fe 2 o 3 The content of ZnO is 53.8mol%, the content of ZnO is 8.4mol%, the content of NiO is 0.55mol%, and the rest is MnO. See Table 4. And add pure water, the conductivity of pure water is less than 2μs / cm; the weight ratio of raw materials to pure water is 1.0:1.0, use a sand mill for sanding for 40±2 minutes, so that the four raw materials are fully mixed;

[0085] Table 4

[0086]

[0087] (2) Drying: Pump the uniformly mixed slurry into a spray dryer for drying and granulation.

[0088] (3) Pre-burning: Put the dried powder into the pre-burning equipment for pre-burning, the pre-burning temperature is 900°C, and the pre-burning holding time is 80 minutes.

[0089] (4) Pulverization: The pre-burned powder is coarsely pulverized in a vibrating mill into small particle powders with an average particle size ≤ 5 μm, then add auxiliary ingredients and pure water, and put it into a sand mill for fine pulverization. The a...

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Abstract

The invention discloses a soft magnetic ferrite material with high Bs, wide temperature and low loss and a preparation method thereof. The ferrite material includes a main component, a first auxiliary component and a second auxiliary cost, wherein the main component includes a content of 53.4- 54.5mol% of Fe2O3, 7.5-9.4mol% of ZnO, 0.3-0.8mol% of NiO, and the rest of MnO; the first auxiliary components include CaCO3, SiO2, Co2O3, and the second auxiliary components include Nb2O5, ZrO2, More than one of Ta2O5, V2O5, CeO2, HfO2, or one or both of TiO2 and SnO2. The content of zinc oxide in the main component of the present invention is relatively high, and the content of NiO is relatively low, so it is easy to realize wide temperature and low loss, and combine the manufacturing method, especially the sintering process, to increase the density of the ferrite material so as to further increase the high temperature 100 degrees of saturation magnetic flux density.

Description

technical field [0001] The invention belongs to the field of magnetic materials prepared by an oxide method, and in particular relates to a soft magnetic ferrite material and a preparation method thereof. Background technique [0002] With the rapid development of personal cars, human beings have put forward higher requirements for the performance and environmental protection of cars. Traditional mechanical devices have been unable to meet people's ever-increasing requirements for automobile functions. Modern electronic control technology is being greatly applied to all aspects of automobiles, which brings new applications and new requirements for soft ferrite. There will be a large temperature change, and it does not work in a small temperature range, so there is an urgent need for a soft ferrite material that maintains low loss in a wide temperature range. [0003] In order to meet this demand, TDK took the lead in launching the wide temperature and low loss material - PC...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/26C04B35/622C04B35/63
CPCC04B35/2633C04B35/622C04B35/6303C04B2235/3272C04B2235/3284C04B2235/3279C04B2235/3262C04B2235/3208C04B2235/3418C04B2235/3275C04B2235/3251C04B2235/3244C04B2235/3239C04B2235/3229C04B2235/3224C04B2235/5436C04B2235/5445C04B2235/602C04B2235/656C04B2235/6567C04B2235/6583C04B2235/6581C04B2235/77
Inventor 李永劬王微达郭凤鸣严建强李明治
Owner HAINING LIANFENG MAGNET IND