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A robot system and method for spraying anti-pollution flashover paint on substation insulators

A technology for spraying robots and anti-pollution flashover coatings, applied in spraying devices and other directions, can solve problems such as pollution, difficult to guarantee coating quality, waste of surrounding environment, etc., and achieve the effect of ensuring spraying quality and improving work efficiency

Active Publication Date: 2021-11-30
STATE GRID INTELLIGENCE TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, spraying anti-pollution flashover coatings on post insulators is mainly done by manual spraying by workers, which can flexibly spray different positions of insulating porcelain parts, but there are the following shortcomings: (1) A large amount of paint is not sprayed on porcelain parts but sprayed into the air , resulting in serious waste and pollution to the surrounding environment; (2) The construction quality mainly depends on the experience of the construction personnel, which creates conditions for the construction team to cut corners and materials, and the quality of the coating is difficult to guarantee; (3) During the construction process, the construction personnel need feet It is not safe to step on the surface of the porcelain bottle, hang the safety rope on the pillar of the porcelain bottle, and easily damage the porcelain umbrella skirt;
[0005] The current automatic spraying mechanism is usually designed for circular spraying based on the specific shape of the insulator, but it is difficult to ensure whether the insulator is located in the center of the circle, and it can only be adjusted manually to ensure uniform spraying;
[0006] The position of the spraying mechanism relative to the insulator is fixed, which means that the spraying of the paint is relatively concentrated, and it is easy to appear uneven. However, the insulator includes multiple concave areas in the longitudinal direction, which is prone to dead angles that are difficult to spray, and the uniformity of spraying is difficult to guarantee. ;
[0007] Whether the spraying is uniform can only be checked manually, and it is easy to measure inaccurately and make up too much when repainting the thin coating area

Method used

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  • A robot system and method for spraying anti-pollution flashover paint on substation insulators
  • A robot system and method for spraying anti-pollution flashover paint on substation insulators
  • A robot system and method for spraying anti-pollution flashover paint on substation insulators

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Embodiment 1

[0052] This embodiment discloses a live RTV spraying robot, which includes a moving mechanism 27, an insulating lifting mechanism arranged on the moving mechanism, and an operation terminal arranged at the end of the lifting mechanism, and the operation terminal is connected with an RTV spraying tool.

[0053] The insulating lifting system includes a rotary platform 28 and a multi-stage mechanical arm, and the multi-stage mechanical arm is arranged on the rotary platform, including a large arm 29, a telescopic arm 30 and a small flying arm 21 connected in sequence, such as figure 1 shown.

[0054] Such as figure 2 , the RTV spraying tool includes a supporting mechanism 1, an embracing mechanism 2 and at least one spraying mechanism 3, wherein the embracing mechanism 2 is arranged on the supporting mechanism 1 and can move up and down relative to the supporting mechanism 1; the at least one spraying mechanism The mechanism 3 is arranged on the surrounding mechanism 2, and can...

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Abstract

The invention discloses a robot system for spraying anti-pollution flashover paint for substation insulators, which is characterized by comprising: a robot body and a spraying tool; the robot body includes a lifting mechanism, and the spraying tool is arranged at the front end of the lifting mechanism; the spraying tool includes a support mechanism, an encircling mechanism, and at least one spraying mechanism; the encircling mechanism is connected to the support mechanism and can perform vertical lifting and lowering movement relative to the support mechanism; the encircling mechanism includes an annular inner cavity and an annular member that can move along the annular inner cavity, and , an annular opening is arranged under the annular inner cavity; at least one spraying mechanism is arranged below the encircling mechanism, connected with the annular piece, and can move with the annular piece along the annular opening. The invention can realize uniform spraying of the insulator.

Description

technical field [0001] The invention belongs to the technical field of substation live maintenance operations, and in particular relates to a substation insulator anti-pollution flashover paint spraying robot system and a spraying method. Background technique [0002] The statements in this section merely provide background information related to the present disclosure and do not necessarily constitute prior art. [0003] Regular cleaning of substation equipment and anti-pollution flashover paint spraying is an effective means to maintain the original insulation level of equipment, prevent pollution flashover accidents, and ensure reliable operation of the power grid. Substation post insulator anti-pollution flashover coating spraying is a method to improve the hydrophobicity of the insulator surface by spraying anti-pollution flashover coating on the surface of substation post insulators. It is an effective and necessary anti-pollution flashover method with significant econ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B05B13/04B05B15/70B05B12/12B05B12/08B05B12/00
CPCB05B12/00B05B12/084B05B12/122B05B12/124B05B13/0431B05B15/70
Inventor 李健刘继志陈强李建祥周大洲王振利董旭许荣浩杨月琛刘丕玉
Owner STATE GRID INTELLIGENCE TECH CO LTD
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