High-color-fastness polyester microfiber dyeing method

A technology with high color fastness and dyeing method, applied in the direction of dyeing method, fiber type, fiber treatment, etc., can solve the problems of dye shedding, large specific surface area, poor dye fastness, etc.

Pending Publication Date: 2020-04-21
明新梅诺卡(江苏)新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. The problem of color fastness. Because the fineness of ultra-fine fibers is relatively small, the fiber diameter is small and the specific surface area is large, the amount of dye adsorption on the fiber surface is also greatly increased, and the dye fastness of the adsorption is relatively poor. When the dye is used, the dye will fall off or migrate, and the final performance is poor color fastness;
[0005] 2. It is difficult to color the inner layer, and the surface of PET is easy to absorb dye floating color, and the color fastness is po

Method used

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Examples

Experimental program
Comparison scheme
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Example Embodiment

[0030] (1) Preparation of 37-island polyester fixed-island microfiber nonwoven fabric: firstly, 37-island 5dtex×51mm, 70% PET / 30% COPET bi-component fixed island short staple fiber is needle punched into 400g / m 2 The polyester microfiber non-woven fabric.

[0031] (2) Water-based polyurethane impregnation: polyester super fiber non-woven fabric is impregnated with aliphatic water-based polyurethane with a solid content of 35% and a viscosity of 600 cps, and the polyester super fiber non-woven fabric is impregnated with 220% of liquid and dried in a blower oven.

[0032] (3) Disperse dye dyeing and finishing of non-woven fabric impregnated with polyurethane: weigh the base fabric of step 2) into the dyeing tank, because the fiber fineness is 5dtex, the diameter is small, and the particle size of the disperse dye is selected Below 0.5μm, because the particle size of the dye is small, the dispersibility in the solution is good. In the dye bath at 130°C, the disperse dye is easier to pe...

Example Embodiment

[0034] Example 1

[0035] 1) Preparation of 37-island polyester fixed-island microfiber non-woven fabric: the fineness of 5dtex, 70% PET / 30% COPET bi-component 37-island fixed-island fiber is processed into a gram weight of 400g / m through a needle punching process 2 Superfine fiber non-woven fabric;

[0036] 2) Water-based polyurethane impregnation: impregnating water-washed polyurethane with a solid content of 35%;

[0037] 3) The non-woven fabric impregnated with polyurethane and dried is dyed with disperse dye: 220% of the liquid is dried and then dyed at 130°C under high temperature and high pressure, and the disperse dye particle size is about 2μm;

[0038] 4) Perform alkali reduction treatment on the base fabric in step 3): After dyeing and washing, perform alkali reduction finishing, with a sodium hydroxide concentration of 3%, reaction at 95°C for 60 minutes, and washing and drying to obtain polyester superfiber suede leather.

[0039] The dry and wet rubbing color fastness of ...

Example Embodiment

[0040] Example 2

[0041] 1) Preparation of 37-island polyester fixed-island microfiber nonwoven fabric: the fineness of 3.5dtex, 70% PET / 30% COPET bi-component 37-island fixed-island fiber is processed into a gram weight of 400g / m through a needle punching process 2 Superfine fiber non-woven fabric;

[0042] 2) Water-based polyurethane impregnation: impregnating water-washed polyurethane with a solid content of 35%;

[0043] 3) The non-woven fabric impregnated with polyurethane and dried is dyed with disperse dye: 220% of the liquid is dried and then dyed at 130°C under high temperature and high pressure, and the disperse dye particle size is about 0.5μm;

[0044] 4) Perform alkali reduction treatment on the base fabric in step 3): After dyeing and washing, perform alkali reduction finishing, with a sodium hydroxide concentration of 3%, reaction at 95°C for 60 minutes, and washing and drying to obtain polyester superfiber suede leather.

[0045] The dry and wet rubbing color fastness ...

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Abstract

The invention discloses a high-color-fastness polyester microfiber dyeing method. The high-color-fastness polyester microfiber dyeing method is characterized by comprising the following steps of: 1, preparing an ultrafine fiber non-woven fabric with a gram weight of 20 to 1,500g/m<2>; 2, carrying out pre-impregnation treatment on the ultrafine fiber non-woven fabric in the step S1, i.e., using modified PVA and CMC, regulating viscosity to 300 to 5,000 cp.s, regulating solid content to 5% to 40%, regulating impregnation pick-up to 30 to 300%, and drying at a temperature of 110 to 150 DEG C; 3,carrying out polyurethane impregnation treatment on a semi-finished product in the step S2, i.e., using impregnation; regulating viscosity to 300 to 30,000 cp.s, regulating solid content to 5% to 40%,regulating impregnation pick-up to 30 to 300%, and drying at a temperature of 90 to 160 DEG C; 4, carrying out dyeing finishing on the semi-finished product in the step S3, i.e., carrying out directdyeing on fibrils which are not opened by adopting a disperse dye, wherein a molecular particle size of the disperse dye is 0.3 to 10 mum; and 5, carrying out alkali decrement opening treatment on thesemi-finished product in the step S4. Polyester microfibers prepared by the high-color-fastness polyester microfiber dyeing method disclosed by the invention are high in color fastness and excellentin comprehensive performance.

Description

technical field [0001] The invention relates to the technical field of polyester superfiber suede, in particular to a polyester superfiber dyeing method with high color fastness. Background technique [0002] Microfiber leather is the product closest to natural leather for its three-dimensional space structure and hand feeling elasticity. As a substitute for genuine leather, it is becoming more and more popular in the market, especially the suede-like suede leather is the highest grade in the microfiber field. . But some properties fail to meet the application requirements, and there are few applications in high-end clothing fabrics and automotive interiors. [0003] Also there is following defect in the dyeing method of prior art: [0004] 1. The problem of color fastness. Because the fineness of ultra-fine fibers is relatively small, the fiber diameter is small and the specific surface area is large, the amount of dye adsorption on the fiber surface is also greatly incre...

Claims

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Application Information

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IPC IPC(8): D06P1/16D06P3/85D06P5/10D06M15/333D06M15/09D06M15/564D06M101/32D06M101/20
CPCD06P1/16D06P3/8276D06P3/8204D06P5/10D06M15/333D06M15/09D06M15/564D06M2101/32D06M2101/20
Inventor 庄君新宋兵冯传军王金鹏
Owner 明新梅诺卡(江苏)新材料有限公司
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