A flexible assembly welding system and method for standard parts and non-standard parts

A technology for non-standard parts and welding systems, applied in welding equipment, welding equipment, auxiliary welding equipment, etc. The effect of wide object range, improved assembly accuracy and high assembly welding efficiency

Active Publication Date: 2021-04-23
HENAN WINNER VIBRATING EQUIP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the process of assembling and welding batches of workpieces, the experience of the operator is particularly important. Specifically, there will be deviations in the process of manual placement and welding, resulting in the problem that the consistency of penetration cannot be guaranteed. The poor consistency of penetration directly causes There are deviations in the shape and size of the workpiece, which affects the later assembly process and the quality of the maintenance. At the same time, the manual placement of the parts causes labor intensity and affects the health of the problem. In order to solve the above defects, some enterprises have adopted tools such as fixtures to solve them; However, with the rapid development of my country's science and technology and the company's own order problems, the workpieces that need to be assembled and welded are frequently replaced and have a wide variety. It is necessary to re-invest in new tooling and fixtures for the workpiece, resulting in a large amount of hard equipment with low utilization rate; further, due to the large investment, most enterprises still use the traditional welding method to assemble and weld the workpiece

Method used

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  • A flexible assembly welding system and method for standard parts and non-standard parts
  • A flexible assembly welding system and method for standard parts and non-standard parts
  • A flexible assembly welding system and method for standard parts and non-standard parts

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0081] A method for a flexible assembly welding system for standard parts and non-standard parts, the method includes the following steps:

[0082] Step 1: Determine the shape and size of each workpiece in standard or non-standard parts;

[0083] Step 2: After determining the shape and size of each workpiece in the standard part or non-standard part, the robotic arm of the robot 1 cooperates with the magnetic gripper assembly 101 of the positioning fixture, and grabs the rotary platform plate through the magnetic gripper assembly 101 of the positioning fixture for positioning The magnet 60, the angle rib positioning body 61, the rotary platform tube rod positioning body 62 or the above-mentioned combination are used to delineate the outline of each workpiece on the double-station flexible positioning rotary platform 4; the above-mentioned rotary platform plate positioning magnet 60, angle The rib positioning body 61, the rotary platform tube rod positioning body 62 or the comb...

Embodiment 2

[0091] A method for a flexible assembly welding system for standard parts and non-standard parts, the method includes the following steps:

[0092] Step 1: Determine the shape and size of each workpiece in standard or non-standard parts;

[0093] Step 2: After determining the shape and size of each workpiece in the standard part or non-standard part, the robotic arm of the robot 1 cooperates with the magnetic gripper assembly 101 of the positioning fixture, and grabs the rotary platform plate through the magnetic gripper assembly 101 of the positioning fixture for positioning The magnet 60, the angle rib positioning body 61, the rotary platform tube rod positioning body 62 or the above-mentioned combination are used to delineate the outline of each workpiece on the double-station flexible positioning rotary platform 4; the above-mentioned rotary platform plate positioning magnet 60, angle The rib positioning body 61, the rotary platform tube rod positioning body 62 or the comb...

Embodiment 3

[0102] A method for a flexible assembly welding system for standard parts and non-standard parts, the method includes the following steps:

[0103] Step 1: Determine the shape and size of each workpiece in standard or non-standard parts;

[0104] Step 2: After determining the shape and size of each workpiece in the standard part or non-standard part, the robotic arm of the robot 1 cooperates with the magnetic gripper assembly 101 of the positioning fixture, and grabs the rotary platform plate through the magnetic gripper assembly 101 of the positioning fixture for positioning The magnet 60, the angle rib positioning body 61, the rotary platform tube rod positioning body 62 or the above-mentioned combination are used to delineate the outline of each workpiece on the double-station flexible positioning rotary platform 4; the above-mentioned rotary platform plate positioning magnet 60, angle The rib positioning body 61, the rotary platform tube rod positioning body 62 or the comb...

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PUM

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Abstract

The invention relates to a flexible assembly and welding system and method for standard parts and non-standard parts, including at least one handling robot for carrying positioning bodies and workpieces; at least one for tailor-welding and welding standard parts and non-standard parts / or welding welding robot; at least one self-locking rotary positioning platform set between the handling robot and the welding robot for workpiece assembly, fixing, tailor welding and welding; the outer side of the handling robot is provided with double stations for positioning the workpiece Flexible positioning rotary platform; the side of the self-locking rotary positioning platform is equipped with a positioning fixture storage warehouse suitable for the self-locking rotary positioning platform and the double-station flexible positioning rotary platform; it has a wide range of welding objects and low labor intensity , high assembly and welding efficiency, and the consistency of workpiece product penetration, which can effectively guarantee the post-assembly process and the quality of the curb.

Description

technical field [0001] The invention relates to the technical field of standard parts and non-standard parts, in particular to a flexible assembly welding system and method for standard parts and non-standard parts. Background technique [0002] In the process of assembling and welding batches of workpieces, the experience of the operator is particularly important. Specifically, there will be deviations in the process of manual placement and welding, resulting in the problem that the consistency of penetration cannot be guaranteed. The poor consistency of penetration directly causes There are deviations in the shape and size of the workpiece, which affects the later assembly process and the quality of the maintenance. At the same time, the manual placement of the parts causes labor intensity and affects the health of the problem. In order to solve the above defects, some enterprises have adopted tools such as fixtures to solve them; However, with the rapid development of my co...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K31/02B23K37/02B23K37/04B23K37/047
CPCB23K31/02B23K37/0211B23K37/0426B23K37/047
Inventor 刘万涛王思民周世孔张国运
Owner HENAN WINNER VIBRATING EQUIP
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