Unlock instant, AI-driven research and patent intelligence for your innovation.

Excellent cold-workability exhibiting high-strength steel, wire or steel bar or high-strength shaped article, and process for producing them

a high-strength steel, wire or steel bar technology, applied in the direction of manufacturing tools, heat treatment equipment, furnaces, etc., can solve the problems of large loss of heat energy, long time, and the shape of the article is subject to thermal refining, and achieve excellent cold workability

Inactive Publication Date: 2010-03-04
TORIZUKA SHIRO +2
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The patent text describes a new type of high-strength steel wire or steel bar that has excellent cold-workability and a fine-grained ferrite structure. The steel has a C content of not greater than a solid solution limit of carbon in a ferrite phase at Ae1 point and a ferrite structure with an average grain size in a cross section perpendicular to a longitudinal direction of 500 nm or less. The steel can also have a C content of more than 0.01 to 0.45 mass% and a ferrite structure with an average grain size of ≤500 nm. The cold-workability of the steel is improved compared to existing high-strength steels, making it easier to form high-strength shaped articles with excellent cold-workability. The patent also describes a process for producing the new steel and the use of the steel in high-strength shaped articles.

Problems solved by technology

However, because the shaped article thus processed does not meet strength necessary as a final product by the above softening treatment, it is required that the shaped article is subjected to thermal refining such as quenching / tempering.
Thus, in the production steps of the conventional high-strength parts for machine structural use, because of a previous softening treatment to a raw material and thermal refining to a shaped article after cold working, it requires long time, and at the same time, is complicated, loss of heat energy is large and productivity is low.
Thus, there were problems in the points of increase in heat treatment cost and administration of delivery time.
Further, the problem remains such that in order to form C in the steel as a carbide other than Fe3C, V which is relatively expensive metallic element is added, and this incurs increase in costs.
However, to make this actually possible, it is necessary to melt-produce a steel such that a cementite is not substantially formed in a standard structure of a steel, as a chemical component composition.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Excellent cold-workability exhibiting high-strength steel, wire or steel bar or high-strength shaped article, and process for producing them
  • Excellent cold-workability exhibiting high-strength steel, wire or steel bar or high-strength shaped article, and process for producing them
  • Excellent cold-workability exhibiting high-strength steel, wire or steel bar or high-strength shaped article, and process for producing them

Examples

Experimental program
Comparison scheme
Effect test

example 1 and example 2

[II] (1) Example 1 and Example 2

[II] (1)-1) Common Test Between Example 1 and Example 2

Warm Rolling Step and Characterization Test of Test Material Obtained

[0090]Example 1 and Example 2 were tested as follows. A steel having the chemical component composition shown in Table 1 was melted using a vacuum melting furnace, and cast into a steel ingot. This chemical component composition is, for example, that, in the chemical component composition defined by SWRCH5A belonging to the carbon steel wire rod for cold heading according to JIS G 3507, having Si content of 0.10 mass % or less, Si contains 0.30 mass % exceeding the Si content. However, there is the characteristic in the point that C content is low 0.0245 mass %.

TABLE 1Chemical component composition (mass %)SuppliedCSiMnPSNsol. A1Example 10.02450.300.200.0100.0010.00180.032Example 2

[0091]The steel ingot obtained above was shaped into a steel bar of 80 mm square by hot forging. Metal structure of those steel bars was ferrite main p...

example 3

[II] (2) Example 3

[0125]As Example 3 within the scope of the invention of this application, the following test was conducted. A commercially available steel wire rod of 13 mm diameter belonging to SWRCH5A of the carbon steel wire rods for cold heading defined in JIS G 3507, having the chemical component composition shown in Table 8, and produced by hot rolling was used. The component of this steel wire rod has carbon C of 0.03 mass %, and is similar to the component composition of the steels used in Example 1 and Example 2. However, Si content of the steel used in Example 3 is 0.03 mass %, differing from Si=0.30 mass % in Examples 1 and 2, and satisfies the Si content provision (Si≦0.10 mass %) of SWRCH5A.

TABLE 8JIScorrespondingChemical component composition (mass %)Suppliedto componentCSiMnPSsol. AlExample 3SWRCH5A0.030.030.200.0160.0100.035

[0126]The above hot rolled steel wire of 13 mm diameter was worked into a steel wire rod of 6.0 mm diameter by multidirection and multipass war...

examples

[V] EXAMPLES

Carbon Steel to Low Alloy Steel, Wherein Main Phase of Metal Crystal STRUCTURE IS SUBSTANTIALLY CEMENTITE-FREE, C CONTENT IS SOLID SOLUTION LIMIT OR LESS OF CARBON IN FERRITE PHASE AT Ae1 POINT, OR C CONTENT IS 0.010 MASS % OR LESS

[V]-(1) Common Test Procedures Between Examples 1 to 5 and Examples 6 to 9

[0168]Examples 1 to 9 being fallen within the scope of the invention of this application were tested as follows.

[0169]Each of steels having the chemical component composition of component Nos. 1 to 5 shown in Table 16 was melted using a vacuum melting furnace, and cast into a steel ingot. The compositional characteristics here are that it is an ultra-low carbon steel in which carbon C is changed within a range of C content of from 0.0014 to 0.0109 mass %, component No. 4 has high level of Si=1.01 mass % as compared with others, and component No. 5 has N=0.0080 mass % which is relatively high as compared with others.

TABLE 16ComponentChemical component composition (mass %)N...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
grain sizeaaaaaaaaaa
tensile strengthaaaaaaaaaa
tensile strengthaaaaaaaaaa
Login to View More

Abstract

There are provided an excellent cold-workability exhibiting high-strength steel wire or steel bar, or high-strength shaped article and a process for producing them. In particular, there is provided a process comprising carrying out hot working at 350 to 800° C. of a steel ingot, cast slab, steel slab or steel semifinished product having a C content of not greater than the solid solution limit of carbon of ferrite phase at Ae1 point and not greater than 0.010 mass % and being free of any cementite, or having a C content of >0.01 to 0.45 mass % to thereby obtain a material whose average crystal grain diameter in a cross section perpendicular to the longitudinal direction is ≦3 μm, and thereafter carrying out cold working of the material to thereby attain formation of a ferrite structure whose average crystal grain diameter in a cross section perpendicular to the longitudinal direction is ≦500 nm.

Description

TECHNICAL FIELD[0001]The present invention relates to an excellent cold-workability exhibiting high-strength steel wire or steel bar or a high-strength shaped article such as a screw and a bolt utilizing those characteristics, and a process for producing those steel wire or steel bar and high-strength shaped article.BACKGROUND ART[0002]Conventionally, regarding a screw or a bolt produced by shaping a steel wire or a steel bar by cold working such as cold heading, and rolling and / or machiening, and other high-strength parts for machine structural use, a steel wire rod produced by hot processing is processed into a steel wire having the desired wire diameter by cold working, the steel wire obtained is subjected to a so-called spheroidizing annealing treatment that makes a cementite in a metal structure spherical, by heating the steel wire at a temperature of about 700° C. for a long period of time of from about ten-odd hours to on day and night to soften the material, thereby improvin...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(United States)
IPC IPC(8): C21D9/52C22C38/00C21D8/06C21D9/00C22C38/04
CPCC21D7/02C21D8/06C22C38/04C21D2211/005C21D9/0093
Inventor TORIZUKA, SHIROMURAMATSU, EIJIRONAGAI, KOTOBU
Owner TORIZUKA SHIRO