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Catalyst coatings having metal oxide crystallites

a catalyst and metal oxide technology, applied in physical/chemical process catalysts, organic compound/hydride/coordination complex catalysts, separation processes, etc., can solve the problems of affecting the health of people, and affecting the quality of life of people,

Inactive Publication Date: 2015-04-30
BASF CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The patent text describes a catalyst composition and a method of preparing it for use in treating pollutants in the atmosphere. The catalyst composition includes a metal catalyst and a support material, and has a deactivation factor of at least 0.5. The catalyst composition can be used in various applications such as automobile radiators, heat exchangers, and catalysis devices. The method of preparing the catalyst composition involves mixing particulate support material in a solution of a metal catalyst to obtain a deactivation factor of at least 0.5. The technical effect of the patent text is to provide a catalyst composition that can effectively treat pollutants in the atmosphere and can be used in various applications.

Problems solved by technology

Unfortunately, the ozone at ground level is a health risk and the major component of smog.
This ground level ozone is the cause of many adverse effects, such as irritation of and damage to a subject's lungs, eyes, nose and throat.

Method used

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  • Catalyst coatings having metal oxide crystallites
  • Catalyst coatings having metal oxide crystallites
  • Catalyst coatings having metal oxide crystallites

Examples

Experimental program
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Effect test

example 1

[0132]A manganese nitrate solution (50% w / w solution) was diluted to a volume matching the incipient wetness point of a high surface area gamma alumina support material (2.0 mL / g), referred to hereinafter as “Support(1)”, and to a concentration matching the total desired manganese (Mn) content of the final solid (5.0 g of Mn). Support(1) is a gamma alumina and silica (19:1) support, and, as measured, has a BET surface area of 230 m2 / g, a pore volume of 1.2 mL / g, and average pore radius of 7.5 nanometers. The diluted Mn nitrate solution was slowly and completely added to the dry Support(1) solid (92.1 g) under mixing until reaching the incipient wetness point, forming Mn impregnated wet alumina. The Mn impregnated wet alumina was dried at 90° C. for 2 hours, and then calcined at 550° C. in a box furnace for one hour.

example 2

[0133]A manganese nitrate solution (50% w / w solution) was diluted to a volume matching the incipient wetness point of Support(1) (2.0 mL / g), and to a concentration matching the total desired Mn content of the final solid (15.0 g of Mn). The diluted Mn nitrate solution was slowly and completely added to the dry Support(1) solid (76.3 g) under mixing until reaching the incipient wetness point, forming Mn impregnated wet alumina. The Mn impregnated wet alumina was then dried at 90° C. for 2 hours and then calcined at 550° C. in a box furnace for one hour.

example 3

[0134]A manganese acetate solution (30% w / w solution) was prepared by dissolving Mn(C2H3O2)2.4H2O (60 g) in 100 mL of deionized water. The Mn acetate solution was diluted to a volume matching the incipient wetness point of Support(1) (2.0 mL / g), and to a concentration matching the total desired Mn content of the final solid (5.0 g of Mn). The diluted Mn acetate solution was slowly and completely added to dry Support(1) solid (92.1 g) under mixing until reaching the incipient wetness point, forming Mn impregnated wet alumina. The Mn impregnated wet alumina was then dried at 90° C. for 2 hours and then calcined at 550° C. in a box furnace for one hour.

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Abstract

Disclosed in certain implementations is a catalysis composition that includes a metal catalyst and a support material impregnated with the metal catalyst.

Description

CROSS REFERENCE TO RELATED APPLICATION[0001]This application claims the benefit of priority of U.S. Provisional Patent Application No. 61 / 897,557, filed Oct. 30, 2013, which is hereby incorporated by reference herein in its entirety.FIELD OF THE INVENTION[0002]The present invention relates to a method and apparatus for cleaning the atmosphere. More particularly, the invention relates to a substrate such as a motor vehicle radiator including pollution treating composition layered thereon.BACKGROUND OF THE INVENTION[0003]Atmospheric pollution is a concern of increasing importance as the levels of various atmospheric pollutants continue to increase. One primary pollutant of concern is ozone.[0004]Ozone is a molecule that consists of three oxygen atoms. Naturally-occurring ozone is formed miles above the earth in the stratosphere. This ozone layer is responsible for absorbing the majority of the sun's harmful ultraviolet radiation. Unfortunately, the ozone at ground level is a health ri...

Claims

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Application Information

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IPC IPC(8): B01J23/75B01J23/34
CPCB01J23/34B01J23/75B01D53/88B01D2255/2073B01D2255/20746B01D2255/2092B01D2255/30B01D2255/92B01D2257/106B01D2257/404B01D2257/502B01D2257/702B01D2257/708B01D2259/4566B01J37/0219B01J37/0201B01J37/0203B01J37/0215B01D53/8675B01J35/30B01J35/638B01J35/615B01J35/635B01J35/647B01J31/28B01J31/32A61L9/00B01J2231/62
Inventor BUELOW, MARK THOMASCHIN, STEVEN W.HOKE, JEFFREY BARMONTLECLERC, NICHOLAS R.ROBINSON, DAVID M.
Owner BASF CORP