Application of alanine in vulcanization and aging prevention of rubber
A technology of rubber vulcanization and alanine, which is applied in the field of rubber production, can solve the problems of performance degradation and great influence on rubber performance, and achieve the effect of improving anti-aging performance and accelerating vulcanization rate.
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Embodiment 1
[0032] The production method of rubber products, in 1 kg of natural rubber, together with fillers (such as carbon black or white carbon black), stearic acid, zinc oxide, vulcanization accelerator, anti-aging agent, sulfur and other compounding agents, in the mixing process Add 0.2 gram of alanine to it, knead evenly and vulcanize to make rubber products.
[0033] Operation steps: The natural rubber is masticated in an open mill at a temperature of 45°C-55°C, and the material is discharged when the Mooney viscosity reaches 60 [ML (1+4) 100°C]. The plasticized rubber is kneaded on the kneader, and vulcanization accelerator and alanine, anti-aging agent, zinc oxide, stearic acid, various fillers are added in sequence, and sulfur is added after a period of kneading. These compounding ingredients are mixed uniformly and discharged, during which the roller temperature of the kneader is controlled at 45°C-55°C. The kneaded rubber is then calendered, extruded, shaped, and vulcanized ...
Embodiment 2
[0035]The production method of rubber products, in 1 kg of synthetic rubber, together with fillers (such as carbon black or white carbon black), stearic acid, zinc oxide, vulcanization accelerator, anti-aging agent, sulfur and other compounding agents, in the mixing process Add 0.5 gram of alanine to it, knead evenly and vulcanize to make rubber products.
[0036] There are many kinds of synthetic rubber, and the operating conditions of each synthetic rubber are different. The following is an example of the operation steps of polyisoprene rubber.
[0037] Operation steps: When the Mooney viscosity of polyisoprene rubber is lower than 60 [M (1+4) 100°C], no mastication is required, and the polyisoprene rubber that needs to be masticated is first heated at a roller temperature of 50°C- Thin pass 1-2 times on the open mill with a small roller distance at 60°C. After the film is covered with rollers, slightly increase the roller distance and continue to masticate for about 2 minut...
Embodiment 3
[0039] The production method of rubber products, in the mixed rubber composed of 1 kg of natural rubber and 1 kg of synthetic rubber, together with other compounding agents, add 2 grams of alanine during the mixing process, and vulcanize after mixing evenly. rubber products.
[0040] In the mixed rubber composed of natural rubber and synthetic rubber, most of the synthetic rubber has good compatibility with natural rubber, and the combination effect is very good. There are many kinds of synthetic rubber, and the operating conditions of the mixed rubber composed of each synthetic rubber and natural rubber are not the same. The following is an example of the operation steps of the mixed rubber composed of polyisoprene rubber and natural rubber.
[0041] Operation steps: First put the two kinds of rubber into plastication and park them respectively, then make the plasticization rubber of natural rubber roll on the mixer, add 15% polyisoprene rubber in the plastication rubber and ...
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