[0003] 1. The central feeding is adopted (that is, the center of the pressure plate and the filter plate is provided with a corresponding feeding channel), not only the feeding time is long, which affects the production efficiency, but also the material entering the material chamber is unevenly distributed, which is not conducive to washing; What's more, the central feeding structure is adopted. During the solid-liquid separation and
extrusion process of the material, the structural strength of the center of the filter plate is very low, the force is very small, and it cannot accept high
extrusion force, so that the formed material is solid The
water content is high, and the solid-liquid separation cannot be achieved completely, which increases the difficulty and cost of subsequent production; in addition, the single-channel
discharge at the bottom not only affects the production efficiency due to the small
discharge volume, but also is easy to block, which further affects the production efficiency;
[0004] 2. Without the filter cloth mechanism and the corresponding filter cloth regeneration mechanism, not only the unloading of the
solid material after
extrusion is troublesome, but also cannot be completely and cleanly unloaded, and the
solid material during the extrusion process is very easy to remove the liquid in the material cavity of the filter plate. The discharge port is blocked, which affects the normal separation operation; what's more, there is no special discharge channel for the material liquid in the material cavity of the filter plate, so that the
solid material in the extrusion process further blocks the liquid discharge port in the material cavity of the filter plate, which seriously affects the production efficiency ;
[0005] 3. The filter plate is made of a single-layer plastic plate. The structural strength of the filter plate is very low. During the long-term
service process, the middle position of the filter plate is easy to be broken due to force, the frequency of maintenance and replacement is high, and the service life is short, which increases production. cost, reducing the production efficiency of the enterprise;
[0006] 4. The diaphragm of the pressure plate is usually made of PBT, which can withstand a small pressure, and the
maximum pressure it can withstand is usually 8-10MPa, that is, the pressure it can withstand cannot exceed 10MPa, which makes the pressure plate unable to withstand
high pressure during the extrusion process of materials. Large extrusion force, and then the extrusion effect on the material in the material cavity is not ideal, and the solid
moisture content of the material formed in the material cavity is high, and it is further impossible to realize the complete separation of solid and liquid;
[0007] 5. After the solid and liquid of the material are squeezed and separated, when opening each pressing plate and filter plate to free up the unloading operation space, the opening of each pressing plate and filter plate adopts a combination of semi-automatic and manual methods. In the process of taking out the solid material, the filter plate often cannot be opened, which not only increases the labor intensity of the workers, but also the operation efficiency is very low;
[0008] 6. There is no
material removal mechanism. After the solid and liquid of the material are squeezed and separated, when the material attached to the separator is cleaned, it is completed by the
impact action between adjacent plates, which not only easily affects the structural strength and
mechanical strength of the separator. performance, and when removing viscous materials, the greater the
impact force, the stronger the adhesion of the materials on the separator, so that the materials attached to the separator cannot be effectively and thoroughly removed, and manual removal is required
[0009] In summary, due to the unreasonable structural design of the existing material solid-liquid separator, there are difficulties in operation, incomplete solid-liquid separation, low separation efficiency, troublesome cleaning, short service life, high maintenance frequency, poor reliability and practicability, etc. problems, seriously affecting the production efficiency of enterprises