Up-drawing continuous casting apparatus and up-drawing continuous casting method

A technology for castings and components, which is applied in the field of upward-drawing continuous casting devices, can solve problems such as casting dimensional accuracy and surface quality cracking, and achieve the effects of excellent surface quality and excellent productivity

Inactive Publication Date: 2015-11-25
TOYOTA JIDOSHA KK
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, if the flow rate of the cooling gas is increased, the molten metal drawn out from the shape-determining member is shaken by the cooling gas, causing the dimensional accuracy and surface quality of the casting to crack.

Method used

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  • Up-drawing continuous casting apparatus and up-drawing continuous casting method
  • Up-drawing continuous casting apparatus and up-drawing continuous casting method
  • Up-drawing continuous casting apparatus and up-drawing continuous casting method

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Experimental program
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Effect test

Embodiment approach 1

[0049] First, refer to figure 1 The free casting device (uplift type continuous casting device) according to Embodiment 1 will be described. figure 1 It is a schematic cross-sectional view of the free casting device according to Embodiment 1. Such as figure 1 As shown, the free casting device according to Embodiment 1 includes a molten metal holding furnace 101 , a shape defining member 102 , an upward blowing gas nozzle 104 , an actuator 105 , a cooling gas nozzle 106 , and an upper drawing machine 108 . figure 1 The xy plane in constitutes the horizontal plane, and the z-axis direction is the vertical direction. More specifically, the positive direction of the z-axis is vertically upward.

[0050] The molten metal holding furnace 101 accommodates molten metal M1 such as aluminum or its alloy, for example, and keeps it at a predetermined temperature. exist figure 1In the example of , since the molten metal is not supplied to the molten metal holding furnace 101 during ca...

Embodiment approach 2

[0080] Next, refer to Figure 8 The free casting device according to Embodiment 2 will be described. Figure 8 It is a schematic sectional view of the free casting apparatus concerning Embodiment 2. also, Figure 8 The xyz coordinates in are also the same as figure 1 unanimous. In the free casting device according to Embodiment 1, the upward blowing gas nozzle 104 is formed above the shape defining member 102 . On the other hand, in the free casting device according to Embodiment 2, the upward blowing gas nozzle 204 is formed inside the shape defining member 202 . In other words, a flow path for blocking gas is formed inside the shape defining member 202 . In the free casting device according to Embodiment 2, space saving can be realized compared with the free casting device according to Embodiment 1 by forming a flow path for blocking gas inside the shape defining member 202 .

[0081] In the free casting device according to Embodiment 2, an upward blowing gas nozzle 20...

Embodiment approach 3

[0084] Next, refer to Figure 9 , the free casting device according to Embodiment 3 will be described. Figure 9 It is a schematic cross-sectional view of the free casting device according to Embodiment 3. also, Figure 9 The xyz coordinates in are also the same as figure 1 unanimous. In the free casting device according to Embodiment 1, the upward blowing gas nozzle 104 is formed above the shape defining member 102 . On the other hand, in the free casting device according to Embodiment 3, a blocking wall (convex portion) 302a for blocking the cooling gas branching downward along the surface of the casting M3 is formed. The blocking wall 302 a is formed above the shape defining member 302 in the vicinity of the end on the side of the molten metal passing portion 103 .

[0085] Here, the height of the blocking wall 302 a and the distance from the molten metal passing portion 103 are determined according to the shape of the casting M3 in the longitudinal direction. Specifi...

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Abstract

This up-drawing continuous casting apparatus is provided with: a holding furnace (101) for holding the molten metal; a shape-regulating member (102), which is set near the surface of the molten metal being held in the holding furnace and is for regulating the cross-sectional shape of the casting being cast as a result of the molten metal passing therethrough; first nozzles (106) for blowing cooling gas on the casting formed by coagulation of the molten metal that has passed through the shape-regulating member; and second nozzles (104) for blowing gas diagonally upward toward the casting from below the position at which the first nozzles blow cooling gas on the casting.

Description

technical field [0001] The invention relates to an upward-drawing continuous casting device and an upward-drawing continuous casting method. Background technique [0002] In Patent Document 1, a free casting method is proposed as an epoch-making upward continuous casting method that does not require a casting mold. As shown in Patent Document 1, after a starter (starter) is dipped in the surface of molten metal (molten metal) (that is, the molten metal surface), if the starter is drawn up, the molten metal passes through the surface film of the molten metal, Surface tension is derived while also following the starter. Here, a casting having a desired cross-sectional shape can be continuously cast by drawing out the molten metal through a shape defining member provided near the molten metal surface and cooling it. [0003] In a typical continuous casting method, the cross-sectional shape is prescribed by a mold and the shape in the longitudinal direction is also prescribed....

Claims

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Application Information

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Patent Type & AuthorityApplications(China)
IPC IPC(8): B22D11/01B22D11/04
CPCB22D11/01B22D11/08B22D11/1246B22D11/145B22D11/041B22D11/124B22D11/141
Inventor杉浦直晋日下裕生
OwnerTOYOTA JIDOSHA KK