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Dry type transformer aluminum alloy clamp

A technology of dry-type transformers and aluminum alloys, which is applied in the directions of transformer/inductor cores, transformer/inductor coils/windings/connections, etc., which can solve the problem of high temperature of aluminum alloy clamps, reduced clamping force of transformers, and welding problems. Reduce the strength of parts and other problems, and achieve the effect of reducing the degree of bimetallic contact corrosion, increasing strength and improving corrosion resistance

Pending Publication Date: 2018-11-09
顺特电气设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] 1) Cost-effectiveness problem: Since the unit price of aluminum alloy channel aluminum is 4 to 5 times that of channel steel, the cost is relatively high
[0009] 2) The strength reduction problem of the welding part: the strength of the welding part of the aluminum alloy clamp drops more, which is about 60% of the strength of the base metal
The clamping force of the transformer is easily reduced under the action of thermal stress of increasing temperature and decreasing
[0011] 4) The use temperature of aluminum alloy clamps should not be high. After exceeding 200°C, the aluminum alloy will soften
[0012] 5) The potential of the aluminum electrode is very negative, and when in contact with dissimilar metals, it is easy to cause serious galvanic corrosion as an anode

Method used

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Embodiment Construction

[0031] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0032] see Figure 1-Figure 5 , the dry-type transformer aluminum alloy clamp, including the upper clamp 1 and the lower clamp 1', the upper clamp 1 and the lower clamp 1' are made of 6061-T6 aluminum alloy material, and the total weight of the transformer is not more than 3 The maximum temperature during use does not exceed 155°C. The surface of the upper clamp 1 and the lower clamp 1' is anodized, and the thickness of the anodized film is 8-10 μm. The anodized film is used as a protective layer, which can greatly improve the The corrosion resistance of the clamp surface prolongs the service life.

[0033] The 6061-T6 aluminum alloy is composed of the following chemical components in parts by mass: 0.4-0.8 Si, 0.7 Fe, 0.15-0.4 Cu, 0.15 Mu, 0.8-1.2 Mg, 0.04-0.35 Cr, 0.25 0.15% of Zn, 0.15% of Ti, and the rest of Al.

[0034] The mechanical properties...

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Abstract

A dry type transformer aluminum alloy clamp includes an upper clamp part and a lower clamp part which are made by 6061-T6 aluminum alloy to replace steel-structure clamps commonly used nowadays. The surface of 6061-T6 aluminum alloy is subjected to anodic oxidation treatment, the thickness of an anodic oxide film is 8-10 micrometers, and the corrosion resistance of the surfaces of the upper clamppart and the lower clamp part can be largely improved. Finite element modeling is used for calculating the strength of the upper clamp part and the lower clamp part, the lifting, hoisting and swinging, transportation and turnover conditions of a dry type transformer clamped by the upper clamp part and the lower clamp part are calculated, the cross-sectional shapes of the upper and lower clamp parts are optimized, and the cost of the upper and lower clamp parts is reduced. By omitting the use of welding of the upper and lower clamp parts, the strength of the upper and lower clamp parts is increased; elastic washers are added at the positions of iron core clamping, coil pressing and steel structure bolt connection parts so as to compensate for clamping-force reduction caused by thermal expansion and cold contraction, zinc plating or zinc-nickel plating anticorrosive treatment is adopted for the surfaces of steel-structure parts and steel fasteners making contact with aluminum alloy clamps, the thickness of a plating layer is 8-12 micrometers, and the bimetallic contact corrosion degree of aluminum alloy is reduced.

Description

technical field [0001] The invention relates to a dry-type transformer aluminum alloy clamp, in particular to an F-class insulated dry-type transformer aluminum alloy clamp with a weight not greater than 3 tons and used indoors. Background technique [0002] In recent years, as the country has become more and more stringent on environmental pollution control, the surface painting treatment of steel structure clamps has polluted the environment, and there are fewer qualified outsourcing manufacturers. Because there is an oxide film on the surface of the aluminum alloy to protect the surface of the aluminum alloy. Aluminum alloy clamps are used instead of steel structure clamps, no need to spray paint, which reduces the pollution to the air environment. At the same time, the transformer aluminum alloy clamp has the following advantages: [0003] 1) The aluminum alloy has good thermal conductivity, which is beneficial to the heat dissipation of the transformer core. [0004]...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F27/26H01F27/30C22C21/00
CPCH01F27/26H01F27/30C22C21/00
Inventor 温立民李佳宇姚雄伟肖勋李霞田琬莹区富洋
Owner 顺特电气设备有限公司
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