A fully automatic flat conductor vertical winding machine and a winding method of flat conductor coil

A flat wire, fully automatic technology, applied in the manufacture of inductors/transformers/magnets, electrical components, circuits, etc., can solve the problems of easy deformation of the inner corner of the wire coil, no guide device, and the inability to adjust the angle at any time, etc., to achieve high volatility , good online lubrication effect

Active Publication Date: 2018-12-21
YINCHUAN WEST DASEN CNC TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, the above-mentioned invention patent does not have a precise guiding device, which cannot prevent the displacement of the wire before entering the bending die, and does not have an online lubrication mechanism, which cannot effectively reduce the friction generated during processing. Deformation of th

Method used

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  • A fully automatic flat conductor vertical winding machine and a winding method of flat conductor coil
  • A fully automatic flat conductor vertical winding machine and a winding method of flat conductor coil
  • A fully automatic flat conductor vertical winding machine and a winding method of flat conductor coil

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0041] Example 1

[0042] See Figure 1-11 , An automatic flat wire vertical winding machine, which is characterized in that it includes a work table 1. A linear feeding track (not shown in the figure) can be installed in front of the work table 1. The flat wire is placed here before processing, because the feeding track It is a common prior art and will not be described here.

[0043] Along the length of the working table 1, there are a feeding device, a positioning device, a guiding device 7 that can realize precise guiding and positioning and on-line lubrication, a bending device 8 to prevent inner corner deformation, and an adjustable discharge platform 9, working table 1 There is a PLC controller at the bottom (not shown in the figure due to the viewing angle). The flat wire passes through the feeding device and starts to move, passing through the positioning device, the guide device 7, and the bending device 8, until the discharge platform 9 is wound. Make a flat guide coil...

Example Embodiment

[0055] Example 2

[0056] This embodiment includes all the technical features of Embodiment 1, and also includes:

[0057] The sponge 710 is connected with a metal hose, which is arranged at the outer shell 72 of the sponge 710, and the other end of the metal hose is connected with a pneumatic pump and an alcohol storage tank in sequence, which can realize the effect of online replenishment of alcohol lubricant.

[0058] The bending device 8 has the function of preventing the wrinkle and deformation of the inner corner of the flat guide coil. It includes a rotating block 83, a rotating table 88, and a MSK070E synchronous servo motor 84. The rotating block 83 is fixedly connected to one side of the rotating table 88, and the inner side is provided with a supply In the bending slot 82 through which the flat wire passes, the bottom of the rotating table 88 is connected to the second servo motor 84 through a transmission gear.

[0059] The center of the rotating table 88 is provided with ...

Example Embodiment

[0062] Example 3

[0063] A method for winding a flat conductive coil, which is applied to the equipment in any of the above embodiments, and includes the following steps:

[0064] S1: Prepare a flat wire with a fixed size and place it on the feeding track;

[0065] S2: The flat wire is drawn into the guiding device 7 and the bending device 8 through the clamping and movement of the feeding device;

[0066] S3: After the flat wire is drawn into the guiding device 7 and the bending device 8, it is first accurately positioned by the thrust guiding mechanism in the guiding device 7, and then fixed by the positioning device;

[0067] S4: After the flat wire is fixed, the bending device 8 starts to work. First, the flat wire is clamped by its clamping mechanism, providing a pre-pressure opposite to the inner corner deformation direction, and then bending, and finally the flat wire is discharged A flat conductive coil is formed on the platform 9.

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Abstract

The invention discloses a full-automatic flat conductor vertical winding machine and a winding method of flat conductor coil, including a desk, A material feed device, a positioning device , a guidingdevice capable of realizing precise guiding positioning and online lubrication functions, a bending device for preventing internal angular deformation and an adjustable discharge platform are sequentially arranged along that length direction of the work table, a control device is arranged at the bottom of the work table, and a flat wire is moved from the feeding device to the discharge platform and wound into a flat wire ring. The technical proposal of the invention can realize on-line precise guidance, on-line lubrication, on-line adjustment of the height and angle of the discharge platformand technical effect of preventing the inner corner fold deformation of the flat conductor ring.

Description

technical field [0001] The invention belongs to the field of vertical winding machine equipment, in particular to a fully automatic flat wire vertical winding machine and a winding method for flat wire coils. Background technique [0002] Vertical winding is a winding method in which the long side of the flat wire is perpendicular to the helical axis to make a helical coil. The vertical winding machine is a kind of machine equipment that can realize the above-mentioned vertical winding process, and can wind flat wires. [0003] For example, the invention patent with the publication number CN107123541A discloses a fully automatic flat wire vertical winding machine, including a work table and a straightening mechanism for guiding and straightening the wires, an automatic feeding mechanism for transmitting the wires, and an anti-backward mechanism for preventing the wires from retreating , the length control mechanism for controlling the feeding length of the wire, the bending...

Claims

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Application Information

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IPC IPC(8): H01F41/061H01F41/074H01F41/082
CPCH01F41/061H01F41/074H01F41/082
Inventor 海瑞刘文昌
Owner YINCHUAN WEST DASEN CNC TECH
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