Intelligent production system and method based on edge calculation and digital twinning

A digital and twin technology, applied in general control systems, control/regulation systems, comprehensive factory control, etc., can solve problems such as difficulty in taking into account the real-time and information integrity of digital entities and physical entities, information loss, etc., to reduce the computational burden , the effect of reducing storage pressure and reducing flow

Active Publication Date: 2020-10-30
BEIJING UNIV OF POSTS & TELECOMM
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  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technical means described in this patents involve an improved way that makes producing systems more efficient while still providing relevant or accurate information about their surroundings. These improvements include utilized advanced technologies like machine learning algorithms (ML), image recognition techniques, and object identification methods such as laser scanning and barcodes. Additionally, these advancements aim to simplify the communication network used within the system's core and enhance its performance. Overall, they help optimize resource allocation and productivity across multiple platforms involved in modern industrial settings.

Problems solved by technology

This patented describes different types of digital technologies used during autonomous manufacture processes like automating assembly lines, creation of electronic documents, and advanced simulation tools. These advancements aim towards better understanding and optimizing these interactions within the contextual environment where they occur frequently while maintaining their reliance over existing IT infrastructure. However, traditional methods require significant computational capacity and memory access, which limits its effectiveness in achieving higher levels of computation speed and efficiency.

Method used

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  • Intelligent production system and method based on edge calculation and digital twinning
  • Intelligent production system and method based on edge calculation and digital twinning
  • Intelligent production system and method based on edge calculation and digital twinning

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Embodiment 1

[0067] Embodiment 1, using the intelligent production system based on edge computing and digital twins of the present invention, scheduling production according to the order plan, a process implemented is as follows Figure 4 As shown, it is divided into the following 12 steps to illustrate.

[0068] Step a1, the order system issues the order plan to the digital twin management control system;

[0069] Step a2. The digital twin management control system generates a digital twin model of the physical system based on the historical operating status data of the production line and the current operating status data of the production line. Under the guidance of the production equipment scheduling optimization model in the AI ​​algorithm model library, combined with the target operating status data of the production line, the production Initial resource allocation plan and simulation analysis;

[0070] Step a3, the digital twin management control system assigns the simulation analy...

Embodiment 2

[0080] Embodiment 2. The intelligent production system based on edge computing and digital twins of the present invention performs equipment pre-maintenance process, such as Figure 5 Shown, the following six steps to illustrate.

[0081] Step b1. During the production process, the physical system obtains the physical production line information with the help of intelligent sensing equipment and transmits it to the edge digital twin node through the industrial control network;

[0082] Step b2, the data processing module of the edge digital twin node cleans, aggregates, self-updates, and time series stitches the information of the physical production line and stores it in the memory;

[0083] Step b3, the calculation module of the edge digital twin node invokes specific intelligent models from the AI ​​algorithm model library, such as the production equipment failure prediction model and the life prediction model of key equipment, to analyze and process the data of the physica...

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Abstract

The invention provides an intelligent production system and method based on edge calculation and digital twinning, which belong to the field of intelligent production. The intelligent production system comprises a physical system, an edge digital twinning node, a digital twinning management control system, a production manufacturing simulation system, an order system and an AI algorithm model base. The method comprises the steps that intelligent sensing equipment acquires physical production line information in real time and transmits the physical production line information to the edge digital twinning node; the edge digital twinning node constructs an equipment model, predicts equipment faults and service life, and carries out visual display; and the digital twinning management control system generates simulation analysis operation of production equipment scheduling, optimizes a production scheduling strategy according to a simulation result of the production manufacturing simulationsystem, and sends a production scheduling instruction to the physical system. According to the invention, the calculation burden of the terminal processor is reduced, the time delay is reduced, the information mapping efficiency and the working efficiency of the whole intelligent production system are improved, and the equipment fault monitoring, prediction and maintenance at the edge side are realized.

Description

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Claims

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Application Information

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Owner BEIJING UNIV OF POSTS & TELECOMM
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