Reinforced foam building components and structures made therefrom

Inactive Publication Date: 2004-06-10
ELLIOTT LARRY E
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

0009] The present invention provides an inexpensive, easily constructed, energy efficient dwelling unit. Accordingly, several objects and advantages of my invention are:
0010] (a) to provide a reinforced foam panel as a fundamental construction unit that is simple to fabricate, contains a strengthening element and a multipurpose passageway for advantageous purposes;
0011] (b) to provide low cost by using common materials, features and methods for floor,

Problems solved by technology

The metal framing adds complexity to the design and creates thermal paths that circumvent the benefits of the insulating foam.
These walls are complex, heavy and expensive to construct.
These joints require complex means to fabricate the unique shapes and increase costs.
These metal joints create the

Method used

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  • Reinforced foam building components and structures made therefrom
  • Reinforced foam building components and structures made therefrom
  • Reinforced foam building components and structures made therefrom

Examples

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Example

[0032] With reference now to the drawings, FIG.1 shows a simplified elevation view of a building structure 20 incorporating a plurality and combination of wall panels 21, window panel assemblies 22, door panel assemblies 23, roof panels 24, and floor panels (Not Shown), all incorporating the elements of the present invention. Also shown are roof-to-wall caps 46, wall-to-wall caps 48 and floor-to-wall caps 50.

[0033] As shown in FIG. 1 and the section shown in FIG.2., the structure 20 incorporates a plurality of wall panels 21 comprised of structural foam slabs 29A, molded or extruded from expanded polystyrene. In the preferred embodiment, the foam slab 29A is strengthened by including recess area 26A (best seen in FIG. 3.), and reinforcing element 28A fixed into the recess area 26A with adhesive 27. The structure 20 may include one or more window panel assemblies 22, comprised of structural foam units 33 and 34, and a window 36 fixed to the interior of the foam slab 33, which slab 33...

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PUM

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Abstract

The instant invention features reinforced foam building components, and methods to form affordable, energy efficient structures assembled from a plurality of panel assemblies with common features. The structures are anchored to the foundation by straps passing through the panel assemblies and attached to the foundation. The structure, the panel assemblies, the anchoring system and the assembly methods, comprise a building system for dwellings and other structures.

Description

BACKGROUND OF THE INVENTION:[0001] 1. Field of Invention[0002] This invention relates to static structures, specifically to improved components and methods to build advantageous dwellings or other enclosures.[0003] 2. Discussion of Prior Art[0004] Building structures with foam panels have been developed by others as an alternative to wood methods to reduce costs and improve energy efficiency. For example, the wall panels in patents 5,279,089 to Gulur, 1994 Jan. 18, in 5,787,665 to Carlin et al., 1998 Aug. 4, and in 4,641,468 to Slater, 1987 Feb. 10, use metal framing elements to strengthen and for assembly into structures. The metal framing adds complexity to the design and creates thermal paths that circumvent the benefits of the insulating foam. Other panels in 4,628,650 to Parker, 1986 Dec. 16, introduce wood framing elements to the foam. These walls are complex, heavy and expensive to construct. The thermal performance, while better than metal framing, is degraded.[0005] Other w...

Claims

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Application Information

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IPC IPC(8): E02D27/01E04B1/12E04B1/35
CPCE02D27/01E04B2001/3583E04B1/12
Inventor ELLIOTT, LARRY E.
Owner ELLIOTT LARRY E
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