Flash welding forming method of constructional steel thin-wall ring member

A technology of structural steel and thin-walled rings, applied in welding equipment, resistance welding equipment, metal processing equipment, etc., can solve problems such as scrapped weldments, flash stop, affecting continuous welding and weld quality, and achieves good performance.

Active Publication Date: 2013-02-20
GUIZHOU ANDA AVIATION FORGING
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Problems solved by technology

However, in the process of welding thin-walled rings such as structural steel thin-walled rings by flash welding, if the distance between the two ends of the ring blank weld is ...

Method used

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  • Flash welding forming method of constructional steel thin-wall ring member
  • Flash welding forming method of constructional steel thin-wall ring member
  • Flash welding forming method of constructional steel thin-wall ring member

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[0037] The main chemical element content (percentage by weight) of the alloy is: C content 0.34% ~ 0.42%, Mn content 0.50% ~ 0.80%, Si content 0.17% ~ 0.37%, S content ≤ 0.015%, P content ≤0.025%, Cr content 0.08%~1.10%, Ni content ≤0.40%, Cu content ≤0.25, balance Fe.

[0038] The flash welding forming process steps of the alloy thin-walled ring are as follows:

[0039] Step 1: Install the computer. Such as figure 1As shown, the 38CrA alloy D-shaped ring blank with an opening is loaded into a flash butt welding machine with a power of 1000KVA. The D-shaped ring blank is composed of a left straight side 101, a right straight side 102 and an arc-shaped side 103. The side of the opening 110 corresponding to the left straight side 101 has a left end surface 111 , and the side corresponding to the right straight side 102 has a right end surface 112 . When installing, put the left straight edge 101 of the D-shaped ring blank into the left clamping device 10 of the flash butt wel...

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Abstract

The invention discloses a flash welding forming method of a constructional steel thin-wall ring member, which comprises the steps of: loading a D type ring blank with an opening in a welder, starting the welder to close the opening of the preheated ring blank, applying a 7-18V voltage between two poles of the welder to ensure that the left end face and the right end face of the opening of the ring blank are heated and molten through a flash current with the current density of 15A/mm<2>-220A/mm<2> to form a lintel, exploding to form a flash, wherein the flash burning loss speed of the ring blank is 3.6mm-7.2mm/s; driving the right end face of the ring blank to make an accelerated feeding movement towards the left end face at an initial speed of 2.5mm/s-4.0mm/s and an acceleration of 1.0mm/s<2>-2.0mm/s<2> so as to ensure that the distance between the left end face and the right end face is not more than 7mm; and after the flash is completed, driving a right straight side of the ring blank to move at a high speed towards a left straight side of the ring blank to ensure that the left end face and the right end face collide with each other under the action of an upsetting force of 9kN-15kN to form the flash welding thin-wall ring member, and keeping the pressure for 10s-30s under the action of the upsetting force. The method can ensure that the flash process is continuously and stably carried out, thereby improving the weld quality.

Description

technical field [0001] The invention relates to a welding method, in particular to a flash welding forming method of a structural steel thin-walled ring. Background technique [0002] With the increasing demand for rings in industries such as aviation, aerospace, ships, gas turbines, wind energy, nuclear energy, and bearings, rings formed by traditional rolling methods not only waste a lot of materials due to large machining allowances and low material utilization , but also keeps the cost of ring parts high. The ring parts produced by the flash welding process have less machining allowance, high material utilization rate, and greatly reduce the cost, which is conducive to the development of ring forming technology in the direction of precision forming technology. [0003] The Chinese invention patent specification CN 1233548A published on November 3, 1999 discloses a flash welding process for aluminum alloy wheels of automobiles and motorcycles. The technological process a...

Claims

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Application Information

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IPC IPC(8): B23K11/04
Inventor 邹伟周红叶俊青江锦权顾莉莉邱伟张桂兰
Owner GUIZHOU ANDA AVIATION FORGING
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