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Large and medium-sized automobile air conditioner flexible production line

A technology for automotive air conditioning and flexible production, applied in assembly machines, metal processing equipment, manufacturing tools, etc., can solve the problems of high labor intensity, difficult weight and weight, and long ineffective handling time, reducing labor intensity and achieving stable product quality. , the effect of improving production efficiency

Active Publication Date: 2018-02-06
XIAMEN SONGZHI AUTOMOBILE AIR CONDITIONER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the current production of vehicle air conditioners, especially the air conditioners of large and medium-sized vehicles, uses evaporators and condensers mainly composed of shells, cores, fans, wiring harnesses and insulation materials. The weight is heavy and difficult to move, and it is often a multi-variety and small-batch production scale. Therefore, many enterprises currently adopt a floor-spread production method, that is, many people work on the same site, and the parts do not shift. People assemble around artifacts
The labor intensity of workers in this floor stall production method is high, the time for ineffective handling is long, and the production efficiency is low. Moreover, due to the unclear process of this production method, missing or wrong installation is prone to occur, resulting in unstable quality and poor product consistency. Difference

Method used

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  • Large and medium-sized automobile air conditioner flexible production line
  • Large and medium-sized automobile air conditioner flexible production line
  • Large and medium-sized automobile air conditioner flexible production line

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] See attached figure 1 . A flexible production line for large and medium-sized automobile air conditioners. Under the condition that the site is not limited, corresponding unpowered roller workbenches 1 are set according to the needs of the production process to form a production line, that is, each unpowered roller workbench 1 represents In one process, a lifting platform 2 is set at the end of the production line, and a transition plate 4 is set on each unpowered roller table 1, and the transition plate 4 can slide on each unpowered roller table 1. Place large and medium-sized automotive air-conditioning components 5 on the plate 4 for installation.

[0032] The specific structure is set as:

[0033] See attached figure 2 . The unpowered roller workbench 1 includes a base 101 made of metal structural parts (or cast iron), left and right brackets 102 of metal structure arranged above the base 101 , and unpowered rollers 103 are sleeved on the left and right bracket...

Embodiment 2

[0037] See attached figure 1 . A flexible production line for large and medium-sized automobile air conditioners. In the case of limited space, corresponding unpowered roller workbench 1 and rotating transition roller workbench 3 are set up according to the needs of the production process to form a production line. A rotating transition drum workbench 3 is set at every corner of the production line formed by two unpowered roller workbenches 1, so that the production line can be set to "L" shape or "U" shape to cope with the limitation of the site. Each unpowered roller table 1 and rotating transition roller table 3 represent a process. A lifting platform 2 is set at the end of the production line, and a transition piece is set on each unpowered roller table 1 and rotating transition roller table 3. Plate 4, the transition plate 4 can slide on each unpowered roller workbench 1 and the rotating transition roller workbench 3, and place large and medium-sized automotive air-condi...

Embodiment 3

[0041] A flexible production line for large and medium-sized automobile air conditioners. According to the needs of the production process, corresponding unpowered roller workbench 1 and rotating transitional roller workbench 3 are set to form a production line, that is, the unpowered roller workbench is set in the process that does not need to rotate Table 1, a rotating transition drum workbench 3 is set in the process that needs to be rotated, each unpowered roller workbench 1 and rotating transition drum workbench 3 represent a process; a lifting table 2 is set at the end of the production line, and in the A transition plate 4 is arranged on each unpowered roller workbench 1 and the rotating transition roller workbench 3, and the transition plate 4 can slide on each unpowered roller workbench 1 and the rotating transition roller workbench 3. Place large and medium-sized automotive air-conditioning components 5 on the plate 4 for installation.

[0042] The structure of the u...

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Abstract

The large and medium-sized automobile air conditioner flexible production line of the present invention includes a non-powered roller workbench, a lifting platform, a rotating roller transition workbench and a transition plate; it can be designed as a straight-through or curved production line according to the site, and then the corresponding number can be set according to the specific production process The non-powered roller workbench and the rotating transition roller workbench, each roller workbench represents a process, and a transition plate is set on each roller workbench, and the transition plate carries large and medium-sized automotive air-conditioning components for assembly one by one. The assembly process is basically completed when it is transferred to the lifting platform. The positive effects of the present invention are: the production process is clear, the parts are moving, the labor intensity of workers is reduced, and the input of corresponding equipment and tooling is reduced; the equipment used is suitable for assembly line operation, which improves production efficiency, and the consistency of different products is relatively high. Well, it can adapt to the production of large and medium-sized automotive air conditioners with many varieties and small batches.

Description

technical field [0001] The invention relates to the technical field of manufacture and assembly of automobile air conditioners, in particular to a flexible production line for large and medium-sized automobile air conditioners, and is especially suitable for the manufacture and assembly of bus air conditioners. Background technique [0002] With the development of the automobile industry, the use of vehicle air conditioners has become very common. At present, not only cars are basically equipped with auto air conditioners, but also minibuses and buses are generally equipped with auto air conditioners. Therefore, the production of vehicle air conditioners is currently also a major field of accessories for the automotive industry. [0003] However, the current production of vehicle air conditioners, especially the air conditioners of large and medium-sized vehicles, uses evaporators and condensers mainly composed of shells, cores, fans, wiring harnesses and insulation materia...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P21/00
Inventor 范益沿陆忠平黄荣锋范垂谋
Owner XIAMEN SONGZHI AUTOMOBILE AIR CONDITIONER
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