Super wear-resistant conical sand making mechanism sand rolling mouth anti-wear set

A conical sand making machine, super wear-resistant technology, applied in the direction of grain processing, etc., can solve the problem that the heat treatment of the anti-friction movable sleeve and the anti-friction fixed sleeve is not applicable, the service life of the anti-friction dynamic sleeve and the anti-friction fixed sleeve is shortened, and it cannot be achieved Effective improvement of local hardness and other issues, to achieve the effect of reduced heat treatment process, high density, high wear resistance and impact resistance

Active Publication Date: 2017-01-04
ZHEJIANG SHUANGJIN MACHINERY HLDG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The disadvantages of the above-mentioned background technology: First, it is not suitable for the heat treatment of the anti-wear moving sleeve and the anti-wear fixed sleeve in the cone sand making machine; second, the matching of the technical parameters of the heat treatment process cannot effectively improve the local hardness
[0005] 3. In the existing cone sand making machine, the anti-wear moving sleeve (broken wall) and the anti-wear fixed sleeve (rolling mortar wall) constitute the sand making mouth (longkou). The hardness of the wall is the same from top to bottom, so the wall of the sand making mouth (longkou wall) is first worn out and grooves are formed during the sand making (sand grinding) process (see attached Figure 5 ), which in turn leads to a significant shortening of the service life of the entire anti-wear moving sleeve and anti-wear fixed sleeve, and the cost of sand making remains high

Method used

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  • Super wear-resistant conical sand making mechanism sand rolling mouth anti-wear set
  • Super wear-resistant conical sand making mechanism sand rolling mouth anti-wear set
  • Super wear-resistant conical sand making mechanism sand rolling mouth anti-wear set

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] Embodiment 1: with reference to attached Figure 1-4 . An anti-wear fixed sleeve for the sand rolling port of a super wear-resistant conical sand making machine, the sand rolling port 6 in the cone sand making machine is composed of a high chromium cast iron anti-wear movable sleeve sand rolling wall 501 and a high chromium cast iron anti-wear The fixed set of sand-making rolling wall 401 is formed, and the hardness of the high-chromium cast iron wear-resistant fixed set of sand-making rolling wall 401 is higher than the hardness of the high-chromium cast iron at the lower part of the sand-making rolling port 6. Its high-chromium cast iron anti-wear set sand rolling wall 401 hardness is air-cooled forming, the best is super-cooled air-cooled forming, super-cooled air-cooled refers to the temperature required after the normal temperature air is cooled and then discharged. The high chromium cast iron anti-wear set sand rolling wall 401 lower part of the high chromium cas...

Embodiment 2

[0024] Example 2: On the basis of Example 1, except for the sand-rolled wall 401 of the high-chromium cast iron anti-wear set 4, the rest of the high-chromium cast iron anti-wear set 4 walls are all made of Insulation delayed cooling method molding.

Embodiment 3

[0025] Embodiment 3: On the basis of Embodiment 1 or 2, a super wear-resistant conical sand making machine sand rolling mouth anti-wear set molding method, high-frequency vibration platform is provided with high-chromium cast iron anti-wear set 4 sand boxes , when pouring high-chromium cast iron, the high-frequency vibration platform always maintains a high-frequency vibration state, and the molten high-chromium cast iron is poured into the high-chromium cast iron anti-wear set 4 sand box. When the high-chromium cast iron anti-wear set 4 is cast and formed, the high-frequency The high-frequency vibration platform stops vibrating, the high-chromium cast iron anti-wear set 4 is demoulded, polished, and the riser is cut, and then the high-chromium cast iron anti-wear set 4 is heated to 930-950°C by step heating and heat preservation for softening and annealing treatment. After softening and annealing, the high-chromium cast iron wear-resistant set 4 is roughly machined, and when t...

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Abstract

The invention relates to a super wear-resistant antiwear fixed sleeve of a sand-making rolling-compaction port of a conical sand-making machine and a forming method thereof. The sand-making rolling-compaction port of the conical sand-making machine is composed of a high-chromium cast iron antiwear movable sleeve sand-making rolling-compaction wall and a high-chromium cast iron antiwear fixed sleeve sand-making rolling-compaction wall, and the hardness of the high-chromium cast iron antiwear fixed sleeve sand-making rolling-compaction wall is higher than that of high-chromium cast iron at the lower part of the port edge of the sand-making rolling-compaction port. The advantages are that: 1, the problems that because the hardness of a sand-making port composed of an antiwear movable sleeve and an antiwear fixed sleeve in a conventional conical sand-making machine is the same as the hardness of the antiwear movable sleeve and the antiwear fixed sleeve, the closure gap is firstly worn to form a groove during a sand making process, as a result, the service life of the whole antiwear movable sleeve and the whole antiwear fixed sleeve is greatly shortened, and the sand-making cost cannot be reduced, are fundamentally solved; and 2, with adopting of high-frequency vibration casting of the antiwear movable sleeve and the antiwear fixed sleeve, gas and impurities in a liquid metal can be effectively discharged, moreover, metallographic structure distribution of the high-chromium cast iron is more reasonable, the compactness is higher, and the wear resistance and the impact resistance are higher.

Description

technical field [0001] The invention relates to a kind of sand-making mouth (longkou) which can fundamentally solve the sand-making mouth (longkou) formed by the high-chromium cast iron anti-wear set sand-making rolling wall existing in the cone sand making machine. Abrasion causes the wall of the dragon mouth to be ground into grooves by sand and stones, which in turn shortens the service life of the entire high-chromium cast iron anti-wear set. Sand machine component assembly manufacturing field. Background technique [0002] 1. CN102352431A, titled "Quasi-differential temperature heat treatment of large high-chromium cast iron rolls", uses a high-temperature gas furnace to perform quasi-differential temperature heat treatment on large high-chromium cast iron rolls, including the following steps, A. Use double-layer sleepers to erect the rolls on On the trolley of the high-temperature gas furnace, the lower roll surface of the roll is 800-900mm away from the surface of th...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B02C2/04
Inventor 胡祖尧
Owner ZHEJIANG SHUANGJIN MACHINERY HLDG
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