Centrifuging-free manufacturing method of prestressed concrete pipe pile

A technology of concrete pipe piles and manufacturing methods, which is applied in the direction of manufacturing tools, reinforced molding, ceramic molding machines, etc., which can solve the problems of large wear of centrifuges and mold running wheels, high noise in the centrifugation process, and high maintenance costs, so as to eliminate wall thickness Insufficient, put an end to quality accidents, and reduce production costs

Active Publication Date: 2015-07-08
JIANGSU LONGGUAN NEW MATERIAL TECH
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Problems solved by technology

That is to say, the centrifugation process only plays the role of forming the hollow structure of the concrete layer. Although the water-cement ratio of the concrete layer is reduced, it is not enough to offset the adverse effects on the strength of the concrete caused by the delamination of the aggregate and the loss of the slurry.
[0005] In addition, although the pipe pile concrete is poured according to the inner and outer diameter and length of the pipe pile, accidents often occur that the concrete wall thickness is insufficient after centrifugation. These pipe piles with insufficient wall thickness are substandard products and can only be downgraded for use.
[0006] Mold centrifugal forming has high requirements on centrifuge and tools. It is necessary to ensure that the mold and centrifuge run smoothly without a

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  • Centrifuging-free manufacturing method of prestressed concrete pipe pile
  • Centrifuging-free manufacturing method of prestressed concrete pipe pile
  • Centrifuging-free manufacturing method of prestressed concrete pipe pile

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Embodiment Construction

[0033] Please refer to Figure 1 to Figure 5 As shown, the mold used in the centrifugal-free manufacturing method of prestressed concrete pipe piles of the present invention includes an upper mold 1 and a lower mold 2 installed together with the upper mold 1 , and an opening in the middle of the upper mold 1 . A reinforcing rib 3 is arranged every 0.5m along the length direction of the mold in the mold to increase the rigidity of the mold. As a further improvement of the mold used in the present invention, the mold can also be processed in sections (such as 2m or 1m, etc.), and then connected together by welding or bolting. Therefore, the molds used in the present invention can be assembled into required lengths, which is different from the molds used in the centrifugal manufacturing method and must be equipped with molds of various lengths, which greatly saves the investment of the molds.

[0034] In the non-centrifugal manufacturing method of the prestressed concrete pipe p...

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Abstract

The invention discloses a centrifuging-free manufacturing method of a prestressed concrete pipe pile. Compared with the currently used centrifugal forming method, the manufacturing method has the advantages that one operation of inflating an air die is added and brings great affect on the manufacturing of the whole prestressed concrete pipe pile, the investment on plant construction is reduced, and the serious noise pollution of a centrifuging machine is also solved. The manufacturing method is free of residual slurry, so that the problem of pollution of slurry can be completely solved; the quality accident caused by insufficient concrete wall thickness can be avoided, thus the yield of the product is increased, and the production cost can be effectively reduced.

Description

Technical field: [0001] The invention relates to a centrifugal-free manufacturing method of a prestressed concrete pipe pile, which belongs to the field of industrial and civil buildings. Background technique: [0002] Prestressed concrete pipe pile (PHC) is an important pile foundation material. It is a hollow circular pile body. It adopts pretensioning method to apply prestressing process and adopts centrifugal forming process. The centrifugal forming process is divided into four stages: low speed, low and medium Fast, medium, high speed. That is, after the concrete is poured, the centrifugal method is used to increase the density of the concrete and form a hollow structure. The maximum centrifugal speed reaches nearly 1000 rpm. The noise of the centrifugal process is particularly large, and the noise pollution is particularly serious. [0003] After the concrete is centrifuged, the concrete layer also has serious delamination phenomenon. From the outside to the inside, i...

Claims

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Application Information

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IPC IPC(8): B28B21/16B28B21/66
CPCB28B21/16B28B21/66
Inventor 张涛徐凌叶铭勋
Owner JIANGSU LONGGUAN NEW MATERIAL TECH
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