Method for detecting defects of bearing sealing element based on vision

A technology for bearing seals and defects, which is applied in the direction of optical testing for flaws/defects, measuring devices, and material analysis through optical means. It can solve the problems of large differences in the area of ​​metal areas, online detection of bearing seals, and high precision requirements.

Active Publication Date: 2017-02-15
INST OF AUTOMATION CHINESE ACAD OF SCI
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Problems solved by technology

However, the existing visual inspection system cannot be applied to the on-line detection of bearing seals. The main reasons are: 1) The pattern of bearing seals is relatively complex, with various colors, and there are front and back sides, and the area of ​​the metal area of ​​the back seal The difference is very large. 2) There are many types of defects on the bearing seals, includin...

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  • Method for detecting defects of bearing sealing element based on vision
  • Method for detecting defects of bearing sealing element based on vision
  • Method for detecting defects of bearing sealing element based on vision

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Embodiment Construction

[0067] In order to make the objectives, technical solutions and advantages of the present invention clearer, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

[0068] The main idea of ​​the embodiment of the present invention is as follows: using a machine vision light source (for example: RL-170-20-W) to control the brightness of the environment, taking the real-time image collected by a high-resolution industrial camera as the main information source, and using visual image processing to process the workpiece. Positioning and analysis, realize the online detection of bearing seal defects, and determine the defect location and type of the workpiece.

[0069] Embodiments of the present invention provide a vision-based defect detection method for a bearing seal. like figure 1 As shown, the method can include:

[0070] S100: Obtain an image of the bearing seal.

[0071] In this step, a high-resolut...

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Abstract

The invention discloses a method for detecting defects of a bearing sealing element based on vision. The method includes the steps: obtaining a bearing sealing element image; treating the bearing sealing element image by using an image segmentation and target association method, to obtain a workpiece image of the bearing sealing element; calculating the workpiece image by using a workpiece range, to obtain an effective workpiece image of the bearing sealing element; treating the effective workpiece image by using a workpiece range comparison and direction difference judgment method, to obtain a burr defect; treating the effective workpiece image by using a histogram analysis method, to obtain a right-side workpiece image and a reverse-side workpiece image; treating the right-side workpiece image by using a color significance and rectangle feature judging method, to obtain a chromatic aberration defect; calculating the reverse-side workpiece image by using a metal range, to obtain a workpiece metal part image; and treating the workpiece metal part image by using a brightness significance and color transformation method, to obtain glue overflow and corrosion defects. The method solves the problem of on-line detection of the bearing sealing element, and improves the automation level.

Description

technical field [0001] Embodiments of the present invention relate to the technical field of machine vision, and in particular, to a vision-based defect detection method for a bearing seal. Background technique [0002] At present, my country's bearing manufacturing industry is still dominated by traditional products, and the technical level is not high. The impact of this is that domestic bearing production is still mainly labor-intensive, with high overall output, but low technical content, low precision, The added value of the product is low, and the quality cannot be guaranteed. Although a few domestic bearing manufacturers have introduced some automatic and semi-automatic bearing manufacturing equipment from abroad, and formed the production capacity of some high-precision bearing products, the quality of products cannot be guaranteed because the detection methods are mainly manual detection and offline random inspection. , unable to meet the quality requirements of for...

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Application Information

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IPC IPC(8): G01N21/88
CPCG01N21/8851G01N2021/8887
Inventor 李书晓朱承飞高阳常红星
Owner INST OF AUTOMATION CHINESE ACAD OF SCI
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