High-speed railway track plate pre-tensioning method flow assembling unit production line tensioning device

A high-speed railway and track slab technology, which is applied in the field of tensioning equipment in the production line of high-speed railway track slab pre-tensioning assembly line, can solve the problems of complex positioning of tensioning molds, low degree of automation, poor tensioning accuracy, etc., and achieve tension The process is simple, the degree of automation is high, and the effect of tension precision control is precise

Active Publication Date: 2017-07-14
SHANXI GAOHANG HYDRAULIC
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  • Abstract
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  • Claims
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AI Technical Summary

Problems solved by technology

Solve the problems of low degree of automation, complex positioning of tensioning molds, poor positioning and poor tensioning precision existing in existing similar technologies

Method used

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  • High-speed railway track plate pre-tensioning method flow assembling unit production line tensioning device
  • High-speed railway track plate pre-tensioning method flow assembling unit production line tensioning device
  • High-speed railway track plate pre-tensioning method flow assembling unit production line tensioning device

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Embodiment Construction

[0024] The present invention will be described in detail below in conjunction with the accompanying drawings.

[0025] The invention is a set of key equipment in the production line of the ballastless track slab assembly line of the high-speed railway. The idea of ​​the invention is to realize the fully automatic operation of the tensioning equipment with hydraulic drive and control as the core.

[0026] Figure 1-4 As shown, according to the high-speed railway type III track slab design standard, longitudinal and transverse prestressed steel bars need to be placed in the track slab, and stretched to generate stress and fix it before forming. According to this, the tensioning equipment is arranged in two directions. In the figure, the longitudinal tensioning device 101 and the lateral tensioning device 103 are respectively arranged at the tensioning positions on the vertical and horizontal sides of the track plate mold 102 . The mold is transported to the stretching station a...

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Abstract

Provided is a high-speed railway track plate pre-tensioning method flow assembling unit production line tensioning device. A ground support seat with the fixed height supports a tensioning bed box through a universal bead. A tensioning power mechanism is fixed to the tensioning bed box. A track plate production line transferring track is arranged on the inner side of the ground surface of the ground support seat. Track plate locating support seats are arranged on the two sides of the transshipment track. According to the high-speed railway track plate pre-tensioning method flow assembling unit production line tensioning device, the height of the tensioning bed box is fixed, the height of a mold is corresponding to the height of the tensioning bed box at the time of operation and the operation height does not need to be adjusted. The high-speed railway track plate pre-tensioning method flow assembling unit production line tensioning device is simple, capable of saving time and effort. A traverse movement oil cylinder and a feed oil cylinder are arranged, the locating and taking place of the tensioning bed box are more flexible and accurate. The tensioning power mechanism adopts double oil cylinders or multiple oil cylinder combinations, the device size can be reduced, the tension power is more ample, and the tension process is simple and smooth.

Description

technical field [0001] The invention relates to a special steel bar tensioning device for a ballastless track slab production line laid on a high-speed railway, in particular to a tensioning device for a high-speed railway track slab pretensioning assembly line production line. Background technique [0002] The pre-tensioning method in the prior art mainly adopts the fixed pedestal method to produce ballastless track slabs for high-speed railways. The tensioning process of this method is that eight pedestals share a tensioning movable beam to simultaneously drive multiple steel bars to tension. The shortcomings of the process are low tensioning precision, many manual intervention links, low utilization rate of molds, low production efficiency, large equipment footprint, high difficulty in land reclamation, more hoisting operations, and large investment in equipment. Contents of the invention [0003] Aiming at the above problems, the present invention provides tensioning e...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B23/04
CPCB28B23/043
Inventor 王朝林张正宁史立毕胜程俊红徐忠勇屈鹏飞隋斌
Owner SHANXI GAOHANG HYDRAULIC
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