Extrusion extruder operating parameter automatic matching control system and control method

A technology of automatic matching and operation parameters, which is applied in the extrusion production field of extruders in the rubber industry, can solve problems such as high error rate, low efficiency, and poor extrusion dimensional stability, so as to reduce production costs, improve stability, and eliminate batches The effect of non-conforming products

Active Publication Date: 2019-03-12
SAILUN GRP CO LTD
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  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The technical problem to be solved by the present invention is to solve the defects of poor extrusion dimensional stability, low efficiency and high error rate caused by manual input of standard parameters and manual participation in extrusion parameter matching in the production process of extruded parts of existing extruders. An automatic matching control system and control method for extruder operation parameters is proposed. Based on the connection between the existing MES and the extrusion equipment PLC, the production operation parameters can be realized without manual intervention, and automatic production can be started with one button.

Method used

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  • Extrusion extruder operating parameter automatic matching control system and control method

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Embodiment 1

[0040] Embodiment 1, an automatic matching control system for extruder operation parameters, including MES system, extrusion equipment and PLC controller thereof, said extrusion equipment includes extruder and extrusion linkage line, said MES system Including the production operation database, integrating the standard production process parameters of the extruded products to realize the linkage production. The standard production process parameters include the screw speed of the extruder, the maximum speed of the linkage line, the extrusion width, the square width and the weight of the meter scale. The PLC controller is connected with the MES system to realize data communication, so as to obtain the standard production process parameters of the extruded product;

[0041] said

[0042] Among them, the area of ​​the parts and the specific gravity of the rubber are based on the manufacturing instructions, the area of ​​the parts is related to the thickness of the die plate and ...

Embodiment 2

[0064] Embodiment 2, based on the control system proposed in Embodiment 1, this embodiment discloses an automatic matching control method for extruder operation parameters, including the following steps:

[0065] A. Obtain the specifications of the product to be extruded from the MES system, analyze and calculate the standard production process parameters of the product to be extruded, the standard production process parameters include extruder screw speed, maximum speed of linkage line, extrusion width, square Width and meter scale weight;

[0066] said

[0067] Wherein, see the construction standard for the area of ​​the parts and the specific gravity of the rubber material, the area of ​​the parts is related to the thickness of the die plate and the width of the die plate, the maximum speed of the linkage line is the maximum speed specified in the equipment technical agreement, and the correction coefficient is The ratio of the initial glue output of the equipment to the...

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Abstract

The invention discloses an extrusion extruder operating parameter automatic matching control system and control method. The control system comprises an MES system, an extrusion device and a PLC controller of the extrusion device. Standard production process parameters of extruded products are integrated by the MES system. A high-precision width measuring instrument is arranged on an extrusion linkage line. The high-precision width measuring instrument is arranged at the position which is 1.5-2 m away from a machine head of the extrusion linkage line so as to detect the widths of the extruded products in real time and feed the widths back to the PLC controller. The linkage line speed is adjusted by the PLC controller based on the received real-time measurement data and the obtained standardproduction process parameters. According to the scheme, various operating production data are directly integrated in combination with the enterprise MES system, through communication connection withthe PLC controller, automatic uploading and downloading of operating parameters are achieved, in addition, when the operating parameters are matched, the screw rotation speed and the linkage line speed are automatically matched, the defects that traditional manual operating parameter adjustment is low in efficiency and high in rejection rate are effectively overcome, and the control system and control method have extremely high popularization and economic value.

Description

technical field [0001] The invention belongs to the field of extruder extrusion production in the rubber industry, and in particular relates to an automatic matching control system and control method for operation parameters of an extrusion extruder. Background technique [0002] In the prior art, although the extrusion operation parameters of the extruder have solidified more production operation condition parameters in terms of program design, such as temperature control and operation condition transmission, these parameters do not play a substantial role in actual operation. The control function requires manual intervention to match multiple parameters to effectively ensure the stability of the extruded parts; and under actual production conditions, due to the need to deal with multiple production specifications, when the extrusion production specifications alternate, the operator needs to target the corresponding production specifications. , manually enter the correspond...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C48/92
Inventor 吴敬江周天明杨亮郝树德
Owner SAILUN GRP CO LTD
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