High tenacity polyester yarns

a high-tenacity, polyester technology, applied in the direction of yarn, monocomponent polyester artificial filament, transportation and packaging, etc., can solve the problems of poor uniformity, inability to achieve the effect of high-tenacity polyester yarns, and high cost of employing means to obtain polymers with iv of 0.7 and above,

a high-tenacity, polyester technology, applied in the direction of yarn, monocomponent polyester artificial filament, transportation and packaging, etc., can solve the problems of poor uniformity, inability to achieve the effect of high-tenacity polyester yarns, and high cost of employing means to obtain polymers with iv of 0.7 and above,

US20050233144A1Inactive Publication Date: 2005-10-20INVISTA NORTH AMERICA R L

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  • High tenacity polyester yarns
  • High tenacity polyester yarns
  • High tenacity polyester yarns

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0036] In this example two POY samples of the invention were made. Sample A is a 34 filament and 148 denier yarn which was prepared using the apparatus and process schematically represented in FIG. 1. Sample B is a 34 filament 305 denier yarn prepared using the same apparatus and process. Both samples A and B were produced from polyethylene terephthalate polymer containing about 120 ppm chain brancher (trimethyl trimellitate). This polymer had an LRV of about 20.8. The hybrid quench portion of the apparatus of FIG. 1 had a quench delay 50 of about 5 inches (12.7 cm) and a radial quench zone of about 4 inches (10.1 cm) and a take-up roll 120 speed set to obtain an elongation at break of about 150% (in the range of 3000 to 3200 meters per minute). The properties obtained for these two invention samples of POY are shown in Table 1. Included in Table 1 are the properties of 5 comparative POY samples of the prior art which are commercially available. The invention samples, POY A and POY ...

example 2

[0037] In this example two POY samples of the invention were made. Sample C is a 34 filament and 148 denier yarn which was prepared using the apparatus and process schematically represented in FIG. 1. Sample D is a 34 filament 305 denier yarn prepared using the same apparatus and process. Both samples C and D were produced from polyethylene terephthalate polymer containing about 120 ppm chain brancher (trimethyl trimellitate). This polymer had an LRV of about 25; a higher LRV than used in Example 1. The hybrid quench portion of the apparatus of FIG. 1 had a quench delay 50 of about 5 inches (12.7 cm) and a radial quench zone of about 4 inches (10.1 cm) and a take-up roll 120 speed set to obtain an elongation at break of about 150% (in the range of 2950 to 3000 meters per minute). The properties of these two invention samples of POY obtained are shown in Table 2.

TABLE 2# ofTake-upfila-speedTBEBTBNYarnDeniermentsLRV(mpm)(g / den)(%)(g / den)Sample C1483426.830007.28152.96.02Sample D3053...

example 3

[0038] In this example the POY samples of the invention from both Examples 1 and 2 and the commercially available comparative yarns of the prior art were drawn using the apparatus and process schematically represented in FIG. 2. The drawn multifilament were prepared using a speed of 750 meters per minute for godet 140, a temperature of 80° C. for godet 135 and a temperature of 190° C. for godet 140. Shown in Table 3. are the total draw ratio, the relaxation ratio, the tenacity and elongation properties, along with the toughness factor TF for the yarns obtained.

TABLE 3TotalDrawRelaxationTenacityEBBOSYarnRatioRatio(g / den)(%)TF(%)Sample A2.450.9178.1013.820.71.3inventionComparative 12.100.9177.5314.314.40.7Comparative 22.100.9177.4812.016.11.0Comparative 32.150.9177.2613.416.71.0Sample B2.350.9007.5617.318.80.3inventionComparative 42.150.9316.8116.215.80.7Comparative 52.100.8906.9714.914.80.5Sample C2.350.9108.8115.521.81.6inventionSample D2.350.8978.2117.220.30.7invention

[0039] As b...

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Abstract

This invention relates a fully drawn high tenacity yarn and a process for making the same from a partially oriented polyester feed yarn in a drawing process comprised of two stages.

Description

CROSS-REFERENCE TO RELATED APPLICATION [0001] This application claims benefit of priority from Provisional Application No. 60 / 562,898 filed Apr. 15, 2003.BACKGROUND OF THE INVENTION [0002] 1. Field of the Invention [0003] This invention relates a fully drawn high tenacity yarn and a process for making the same from a partially oriented polyester feed yarn in a drawing process comprised of two stages. [0004] 2. Description of the Related Art [0005] One known method of producing fully drawn high tenacity polyester yarns for use as sewing threads involves drawing low orientation yarns (LOY) using a very high draw ratio. Such LOY are known for their poor uniformity due to their inherent instability upon storage; usually a few days of aging is detrimental. Another known method utilizes partially oriented yarns (POY) of the kind disclosed in U.S. Pat. No. 4,970,038 which are made from polyester polymer with an intrinsic viscosity (IV) greater than 0.7. These POY are drawn to tenacity as h...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

Patent Timeline
20 Oct 2005
Publication
US20050233144A1
IPC
D01D1/00; D01F6/62; D02J
CPC
Y10T428/2913; D01F6/62
Inventors
FRANKFORT, HANS RUDOLF EDWARD