Natural fiber health-care board and preparation method thereof

A natural fiber, health care board technology, applied in the field of composite boards, can solve problems such as delamination, and achieve the effect of ensuring durability, good elasticity and elastic recovery, and convenient handling and transportation.

Active Publication Date: 2013-09-25
JIANGSU REDBUD DYEING TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The technical problem solved by the present invention is that the service life and comfort of the mattress are limited by the amount of low-melting fiber and hemp fiber added to the mattress, resulting in the contradiction between strength and air permeability; further, to solve the problem of thick mattresses Delamination Issues Produced by Preparation

Method used

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  • Natural fiber health-care board and preparation method thereof
  • Natural fiber health-care board and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] In the first step, each component is weighed according to the ratio of 10% PP fiber and 90% elastic chemical fiber, opened and mixed, pre-formed, carded, air-laid, and needle-punched to prepare the upper surface layer 1 without Spinning layer, the needle cloth needle density in the needle punching process is 1000 pieces / m, the needle punching frequency is 1500 times / min, and the speed is 2 m / min.

[0043] The second step: according to the ratio of 20% ES fiber, 60% flax fiber, and 20% bamboo charcoal fiber, weighing, opening and mixing, pre-forming, carding, and air-forming the middle layer 2, wherein the pre-forming , carding, air-laid process speed is 5m / min;

[0044] The third step: the non-woven layer prepared by step S01 and the intermediate layer 2 prepared by step S02 according to figure 1 Lay together in the order shown, and then enter the oven together, cold rolling, cooling, cutting, inspection and packaging, the oven temperature is 230°C, the baking time in ...

Embodiment 2

[0048] In the first step, each component is weighed according to the ratio of 40% PE / PET sheath-core fiber and 60% jute fiber, opened and mixed, pre-formed, carded, air-laid, and needle-punched to prepare the upper surface layer 1, the needle cloth needle density in the acupuncture process is 3000 pieces / m, the acupuncture frequency is 1000 times / min, and the speed is 10 m / min;

[0049] The second step: according to the ratio of 30% ES fiber, 20% jute fiber, and 50% coconut palm fiber, weighing, opening and mixing, pre-forming, carding, and air-laid to make the middle layer 2, wherein the pre-formed The speed of netting, carding and air-laid process is 10m / min;

[0050] The third step: the non-woven layer prepared by step S01 and the intermediate layer 2 prepared by step S02 according to figure 1 Lay together in the order shown, and then enter the oven together, cold rolling, cooling, cutting, inspection and packaging, the oven temperature is 210°C, the baking time in the ove...

Embodiment 3

[0054] In the first step, each component is weighed according to the ratio of 25% 4080 fiber, 45% elastic chemical fiber, and 30% kenaf fiber, opened and mixed, pre-formed, carded, air-laid, needle-punched, and prepared separately. Get the non-woven layer of the lower surface layer 3, the needle cloth needle density in the acupuncture process is 5000 pieces / m, the acupuncture frequency is 100 times / min, and the speed is 18 m / min;

[0055] The second step: according to the ratio of 40% PE / PET core fiber, 20% sisal fiber, 10% palm fiber, 30% coconut shell fiber, weighing, opening and mixing, pre-forming, carding, airflow The intermediate layer 2 is obtained by forming a net, wherein the speed of pre-forming, carding and air-forming process is 18m / min;

[0056] The third step: the non-woven layer prepared by step S01 and the intermediate layer 2 prepared by step S02 according to figure 2 Lay together in the order shown, and then enter the oven together, cold rolling, cooling, c...

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Abstract

The invention discloses a natural fiber health-care board which consists of a middle layer and a surface layer arranged on the upper surface or the lower surface of the middle layer. The surface layer is a non-woven layer comprising 5 percent to 50 percent of low melting point fibers. The middle layer is a non-woven layer which comprises the following components: bastose and 5 percent to 50 percent of low melting point fibers. In the natural fiber health-care board, the content of the bastose is within the range of 5 percent to 65 percent. The invention also discloses a preparation method of the natural fiber health-care board, which comprises the following steps of: respectively preparing the middle layer and the upper or lower surface layer; then sequentially paving the layers; and preparing the natural fiber health-care board by processes of processing by an oven, cold milling, cooling, cutting, inspecting and packaging. Due to the adoption of the natural fiber health-care board and the preparation method thereof, which are disclosed by the invention, the problem that the existing mattress is easy to affect with damp, mildew, breed worms and deteriorate, is easy to layer and has poor air permeability is solved.

Description

technical field [0001] The invention relates to a composite board, in particular to a natural fiber health-care board prepared from hemp fiber and a preparation method thereof. The natural fiber health-care board of the invention can be used as a mattress material, and of course it can also be used for other purposes. Background technique [0002] Coir palm mattress commonly used at present is to adopt palm fiber as filling material, and coconut palm mattress will use a large amount of glue to bond during preparation, if long-term use can cause harm to human health. Moreover, the coconut palm mattress is not only easy to be damp and moldy, or worms to deteriorate, easy to collapse, easy to break, but also hard and poor in elasticity. Its use range is narrow, and it is mostly suitable for hard mattresses. [0003] The patent document whose notification number is CN201139289Y discloses a health-care mattress, including a mattress body and a jute fiber fabric covering layer wra...

Claims

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Application Information

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Patent Type & AuthorityPatents(China)
IPC IPC(8): B32B5/26B32B37/06B32B37/10
Inventor刘国忠张熙明陈红武姚建刚
OwnerJIANGSU REDBUD DYEING TECH CO LTD