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Foaming equipment, foaming process and foaming process of refrigeration equipment

A foaming equipment and process technology, applied in the field of refrigeration equipment manufacturing, can solve the problems of limited production capacity, high cost, weak insulation of the box body, etc., and achieve the effect of reducing time period, ensuring foaming quality, and saving foaming raw materials

Active Publication Date: 2016-10-05
HEFEI MIDEA REFRIGERATOR CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] 1. Part of the air that is not discharged in time during the foaming process will penetrate into the foaming material and form large pores, resulting in the formation of local thermal insulation weak points in the box, and the overall thermal conductivity is high;
[0007] 2. The rapid expansion of the foaming material inside the box and the high pressure inside the box caused by poor exhaust prolong the time period for the foaming material to fill the entire box, limiting the production capacity;
[0008] 3. Due to the longer filling cycle and the increase in hardness of the foaming material during the foaming process, while the fluidity and plasticity decrease and other factors, the density of the foaming material near the filling port is higher, and it is far away from the filling port. The density of the foam material is low, which makes the thermal conductivity of the whole box uneven and the individual differences of batch products are large
[0009] 4. In the actual production of refrigeration equipment, due to the above shortcomings, it is often necessary to fill more foaming materials to achieve the corresponding thermal insulation performance, resulting in higher costs, as well as many problems such as environmental protection and energy involved.

Method used

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  • Foaming equipment, foaming process and foaming process of refrigeration equipment
  • Foaming equipment, foaming process and foaming process of refrigeration equipment
  • Foaming equipment, foaming process and foaming process of refrigeration equipment

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0089]In this embodiment, the airway is indicated at 30a. Such as Figure 5-Figure 8 As shown, the airway 30a is provided with a partition 301a, and the partition 301a extends along the axial direction of the airway 30a to divide the inner cavity of the airway 30a into at least two spaces, and can play a role in supporting the strength of the airway 30a. effect. A plurality of air holes 302a are formed on the tube wall of the air guide tube 30a to enhance the air extraction effect on each area in the foaming space 210 . Optionally, the air holes 302a are distributed linearly or helically along the axial direction of the airway tube 30a.

[0090] Such as Figure 5 and Figure 6 As shown, in an example of the present invention, the cross-section of the partition 301a is rectangular, that is to say, the partition 301a can be a flat plate so that the cross-section of the air duct 30a is approximately "day" shape, that is, the partition 301a will The lumen of the airway tube 3...

Embodiment 2

[0101] In this embodiment, the airway is indicated with 30b. Such as Figure 9-Figure 16 As shown, an air groove 301b extending along the axial direction is formed on the wall of the air guide tube 30b, so that the cross section of the air guide tube 30b is in a "C" shape, so as to enhance the suction effect on each area in the foaming space 210 . Optionally, in an example of the present invention, the air groove 301b has a flange extending radially outward along the air duct 30b, such as Figure 9 and Figure 10 shown.

[0102] Such as Figure 9 As shown, in an example of the present invention, from the first end (that is, the end close to the air suction port 211) of the air duct 30b to the second end opposite to the first end (that is, the end away from the air suction port 211), the air groove The width of 301b is uniform along the axial direction of the air duct 30b. Optionally, the width of the air groove 301b is 1-3 mm. Further optionally, the width of the air gro...

Embodiment 3

[0109] In this embodiment, the airway is indicated at 30c. Such as Figure 17-Figure 18 As shown, the airway 30c includes an open tube 301c and a clip 302c, wherein the tube wall of the open tube 301c is provided with an opening 3010 extending axially thereof, and the clip 302c is slidably arranged on the open tube 301c for opening and closing. This opening 3010 is closed. Optionally, the clamping strip 302c is connected with the open pipe 301c in a way of sliding slots.

[0110] Similar to the inner casing in the second embodiment, when it is necessary to pump air into the foaming space 210, the clamp strip 302c is drawn out, thus, the gas in each area in the foaming space 210 is drawn out through the open tube 301c, thereby negatively Pressure can be evenly transmitted everywhere. And when the gas in the foaming space 210 is exhausted, the clip 302c is inserted and engaged with the opening 3010 of the opening tube 301c, thereby closing the air guide tube 30c, thereby prev...

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Abstract

The invention discloses foaming equipment, a foaming process and a foaming process of refrigeration equipment. The foaming equipment is used to foam the pre-assembled components. The pre-assembled components define a foaming space, including: a foaming mold, the foaming mold includes a first mold and a second mold, and the first mold and the second mold cooperate with each other To define the mold cavity; the first air pumping mechanism communicated with the mold cavity; the second air pumping mechanism arranged in the foaming space and extending in the foaming space, wherein the second air pumping mechanism communicates with the mold cavity and includes : an air guide tube fixed in the foaming space, an air groove extending along its axial direction is formed on the tube wall of the air guide tube; and a first negative tube connected with the first pumping mechanism for forming a negative pressure in the foaming space pressure supply device. According to the foaming equipment of the embodiment of the present invention, the negative air pressure can be evenly transmitted into the foaming space, so that the thermal insulation layer obtained after foaming has better thermal insulation performance, and can save foaming raw materials and reduce costs.

Description

[0001] This application is a divisional application of Chinese patent application 201110007835.6, the title of the invention is "Foaming Equipment, Foaming Process, and Foaming Process for Refrigeration Equipment", and the applicants are "Midea Hefei Refrigerator Co., Ltd., Hefei Hualing Co., Ltd." technical field [0002] The invention relates to the field of refrigeration equipment manufacturing, in particular to a foaming equipment, a foaming process using the foaming equipment and a foaming process of the refrigeration equipment. Background technique [0003] The refrigeration equipment currently on the market is mainly composed of a refrigeration system and an insulated box. The insulated box is generally made by the following process: [0004] Assemble the shell and liner of the refrigeration equipment into a relatively closed shell, and set a filling port for foaming material on one end of the shell, and store the box in a high temperature environment for a period of t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C44/18B29C44/58B29C44/34B29C44/42
Inventor 石祥祚许进
Owner HEFEI MIDEA REFRIGERATOR CO LTD
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