Bio-enzymatic desizing and fermentation one-bath process of pure cotton and cotton-containing blended denim garments

A garment and denim technology, applied in the field of biological enzyme washing technology, can solve the problems of high COD/BOD in sewage, large steam consumption, low desizing rate, etc., and achieve the goals of reducing COD/BOD, reducing overall production costs and stabilizing product quality Effect

Active Publication Date: 2017-01-04
FIBER CHEM BIOLOGICAL CHEM
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It mainly uses soap oil or soda ash for desizing, and uses cellulase for biological enzyme washing to meet the washing requirements of garments. This technology has many shortcomings for denim garments and sewage: ① Extensive use of chemicals, It will lead to high COD / BOD of sewage; ②The consumption of water, electricity and steam resources is large; ③Waste water and waste gas will seriously pollute the surface water system and the air; ④The desizing rate is not high enough to make the hand feel not soft enough
[0004] However, the above-mentioned washing water treatment process still has the disadvantages of large amount of chemicals, large consumption of water, electricity, and steam, etc.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] A one-bath process of biological enzyme desizing and fermentation for pure cotton and cotton blended denim garments, using an industrial washing machine with a liquor ratio of 1:10 to perform one-bath treatment of biological enzyme desizing and fermentation:

[0020] (1) One-bath enzyme wash for desizing fermentation: put 100 pieces of denim garments (average 700g / piece) into an industrial washing machine, add water to 700L, raise the water temperature to 45°C by steam heating, and wash one-bath with desizing fermentation After the bath enzyme is weighed, directly pour it into the industrial washing machine, control the pH value of the solution to be 7.0, the rotation speed is 33 rpm, turn on the rotating industrial washing machine, keep rotating for 60 min, drain the solution, and wash it twice with clean water;

[0021] (2) Neutralization of reducing agent: put the sprayed garment into the industrial washing machine, add 1000L of water, raise the water temperature to 2...

Embodiment 2

[0025] A one-bath process of biological enzyme desizing and fermentation for pure cotton and cotton blended denim garments, using an industrial washing machine with a liquor ratio of 1:10 to perform one-bath treatment of biological enzyme desizing and fermentation:

[0026] (1) One-bath enzyme wash for desizing fermentation: Put 120 denim garments (average 650g / piece) into an industrial washing machine, add water to 780L, raise the water temperature to 50°C by steam heating, and wash the desizing fermentation for one bath After the enzyme is weighed, it is directly poured into the industrial washing machine, the pH value of the control solution is 7.0, the rotation speed is 35 rpm, the industrial washing machine is turned on, and the rotation is kept for 50 min, the solution is discharged, and the water is washed twice;

[0027] (2) Neutralization of reducing agent: put the sprayed garment into the industrial washing machine, add 1000L of water, raise the water temperature to 3...

Embodiment 3

[0030] A one-bath process of biological enzyme desizing and fermentation for pure cotton and cotton blended denim garments, using an industrial washing machine with a liquor ratio of 1:12 to perform one-bath treatment of biological enzyme desizing and fermentation:

[0031] (1) One-bath enzyme wash for desizing fermentation: put 90 denim garments (average 850g / piece) into an industrial washing machine, add water to 920L, raise the water temperature to 50°C by steam heating, and wash the desizing fermentation for one bath After the enzyme is weighed, it is directly poured into the industrial washing machine, the pH value of the control solution is 7.5, the rotation speed is 35 r / min, the industrial washing machine is turned on, and the rotation is kept for 80 min, the solution is discharged, and the water is washed twice;

[0032] (2) Neutralization of reducing agent: Put the sprayed garments into the industrial washing machine, add water to 1100L, raise the water temperature to...

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PUM

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Abstract

The invention relates to a biological enzyme desizing enzyme wash-bath process of pure cotton and cotton-containing type blended denim clothing. The process comprises the following steps: (1) performing desizing enzyme wash-bath: adding the denim clothing into an industrial washing machine, adding water, heating the water to 40-50 DEG C, adding desizing enzyme wash-bath enzyme into the industrial washing machine, controlling the pH value of the solution to be 6.0-8.0, opening the industrial washing machine, preserving the heat and rotating for 30-90 minutes, discharging the solution and washing for two times with clear water; (2) neutralizing with a reducing agent: adding the clothing on which monkey is sprayed into the industrial washing machine, adding water, heating the water to 25-40 DEG C, adding the reducing agent into the industrial washing machine, controlling the pH value of the solution to be 5.0-7.0, controlling the total hardness of water of the solution to be 70-150 ppm, opening the industrial washing machine, preserving the heating and rotating for 5-20 minutes, discharging the solution and cleaning for 1-2 times with clear water. Compared with the prior art, the process has the advantages that the process is time-saving, simple, easy to control and rational, no toxic or harmful substance is produced, the production efficiency is obviously improved, the product quality is more stable, and the production comprehensive cost is greatly reduced.

Description

technical field [0001] The invention relates to a biological enzyme washing process, in particular to a biological enzyme desizing and fermenting one-bath process for pure cotton and cotton-containing blended denim garments. Background technique [0002] The existing washing process of pure cotton and cotton-containing blended denim garments is as follows: hand rub, cat whiskers → desizing → clean water → biological enzyme washing → clean water → dehydration drying → spraying horseliu (use a spray gun to remove potassium permanganate) The solution is sprayed on the clothing according to the design requirements, and the chemical reaction will cause the fabric to fade) → neutralization → clear water → soft finishing → dehydration and drying. It mainly uses sap oil or soda ash for desizing, and uses cellulase for biological enzyme washing to meet the requirements of garment washing. This process technology has many shortcomings for denim garments and sewage: 1. Extensive use of...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06M16/00D06M15/507D06M13/165D06M13/207D06L1/14D06L1/12D06M101/06
Inventor 吴浩陈泉东郭雅丽吴齐金丛彦涛欧乐登
Owner FIBER CHEM BIOLOGICAL CHEM
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