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Biological enzyme desizing enzyme wash-bath process of pure cotton and cotton-containing type blended denim clothing

A biological enzyme and garment technology, applied in the field of biological enzyme washing process, can solve the problems of high COD/BOD of sewage, high steam consumption, air pollution, etc., and achieve the effects of reducing COD/BOD, reducing overall production cost and improving production efficiency

Active Publication Date: 2015-03-25
FIBER CHEM BIOLOGICAL CHEM
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It mainly uses soap oil or soda ash for desizing, and uses cellulase for biological enzyme washing to meet the washing requirements of garments. This technology has many shortcomings for denim garments and sewage: ① Extensive use of chemicals, It will lead to high COD / BOD of sewage; ②The consumption of water, electricity and steam resources is large; ③Waste water and waste gas will seriously pollute the surface water system and the air; ④The desizing rate is not high enough to make the hand feel not soft enough
[0004] However, the above-mentioned washing water treatment process still has the disadvantages of large amount of chemicals, large consumption of water, electricity, and steam, etc.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] A biological enzyme desizing and fermentation one-bath process for pure cotton and cotton blended denim garments. An industrial washing machine with a bath ratio of 1:10 is used for the one-bath biological enzyme desizing and fermentation washing process:

[0020] (1) One-bath enzyme wash for desizing and fermentation: Put 100 pieces of denim garments (average 700g / piece) into an industrial washing machine, add water to 700L, raise the water temperature to 45°C by steam heating, and wash the desizing yeast for one bath. After the bath enzyme is weighed, pour it directly into the industrial washing machine, control the pH value of the solution at 7.0, and the rotation speed is 33 rpm, turn on the industrial washing machine, keep it warm for 60 minutes, drain the solution, and wash it twice with water;

[0021] (2) Neutralization of the reducing agent: put the finished garment sprayed with monkeys into the industrial washing machine, add 1000L of water, heat the water to 2...

Embodiment 2

[0025] A biological enzyme desizing and fermentation one-bath process for pure cotton and cotton blended denim garments. An industrial washing machine with a bath ratio of 1:10 is used for the one-bath biological enzyme desizing and fermentation washing process:

[0026] (1) One-bath enzyme washing for desizing and fermentation: put 120 denim garments (average 650g / piece) into the industrial washing machine, add water to 780L, raise the water temperature to 50°C by steam heating, and wash the desizing yeast for one bath After the enzyme is weighed, pour it directly into the industrial washing machine, control the pH value of the solution at 7.0, and rotate the industrial washing machine at 35 rpm, keep it warm for 50 minutes, drain the solution, and wash it twice with water;

[0027] (2) Neutralization of the reducing agent: put the finished garment sprayed with monkeys into the industrial washing machine, add 1000L of water, heat the water to 30°C through steam heating, weigh ...

Embodiment 3

[0030] A one-bath bio-enzymatic desizing and fermented washing process for pure cotton and cotton blended denim garments, using an industrial washing machine with a liquor ratio of 1:12 for the one-bath bio-enzymatic desizing and fermented washing process:

[0031] (1) One-bath enzyme washing for desizing and yeast washing: put 90 denim garments (average 850g / piece) into an industrial washing machine, add water to 920L, raise the water temperature to 50°C by steam heating, and wash the desizing yeast for one bath After the enzyme is weighed, pour it directly into the industrial washing machine, control the pH value of the solution at 7.5, and rotate the industrial washing machine at 35 rpm, keep it warm for 80 minutes, drain the solution, and wash it twice with water;

[0032] (2) Reducing agent neutralization: Put the finished clothes sprayed with monkeys into the industrial washing machine, add water to 1100L, heat the water to 25°C by steam heating, weigh the reducing agent ...

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PUM

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Abstract

The invention relates to a biological enzyme desizing enzyme wash-bath process of pure cotton and cotton-containing type blended denim clothing. The process comprises the following steps: (1) performing desizing enzyme wash-bath: adding the denim clothing into an industrial washing machine, adding water, heating the water to 40-50 DEG C, adding desizing enzyme wash-bath enzyme into the industrial washing machine, controlling the pH value of the solution to be 6.0-8.0, opening the industrial washing machine, preserving the heat and rotating for 30-90 minutes, discharging the solution and washing for two times with clear water; (2) neutralizing with a reducing agent: adding the clothing on which monkey is sprayed into the industrial washing machine, adding water, heating the water to 25-40 DEG C, adding the reducing agent into the industrial washing machine, controlling the pH value of the solution to be 5.0-7.0, controlling the total hardness of water of the solution to be 70-150 ppm, opening the industrial washing machine, preserving the heating and rotating for 5-20 minutes, discharging the solution and cleaning for 1-2 times with clear water. Compared with the prior art, the process has the advantages that the process is time-saving, simple, easy to control and rational, no toxic or harmful substance is produced, the production efficiency is obviously improved, the product quality is more stable, and the production comprehensive cost is greatly reduced.

Description

technical field [0001] The invention relates to a biological enzyme washing process, in particular to a biological enzyme desizing and fermentation one-bath process for pure cotton and cotton-containing blended denim garments. Background technique [0002] The existing washing process of pure cotton and cotton-containing blended denim garments is: hand rubbing, cat whiskers → desizing → clear water → biological enzyme washing → clear water → dehydration and drying → spraying monkeys (using a spray gun to spray potassium permanganate The solution is sprayed on the clothing according to the design requirements, and a chemical reaction occurs to make the cloth fade)→neutralization→clear water→softeningdehydration and drying. It mainly uses soap oil or soda ash for desizing, and uses cellulase for biological enzyme washing to meet the washing requirements of garments. This technology has many shortcomings for denim garments and sewage: ① Extensive use of chemicals, It will lea...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06M16/00D06M15/507D06M13/165D06M13/207D06L1/14D06L1/12D06M101/06
Inventor 吴浩陈泉东郭雅丽吴齐金丛彦涛欧乐登
Owner FIBER CHEM BIOLOGICAL CHEM
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