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Flash Welding Forming Method of Bearing Steel Large Section Ring

A bearing steel, large-section technology, applied in welding power sources, welding equipment, resistance welding equipment, etc., can solve the problems of welding quality influence, discontinuity, and no disclosure of process parameters, and achieve a reasonable temperature field and stable preheating process. Effect

Active Publication Date: 2017-01-04
GUIZHOU ANDA AVIATION FORGING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Although this method can form a temperature field, it does not disclose specific process parameters, and this method uses intermittent preheating to establish a temperature field and a flash process to adjust the temperature field, so the process is discontinuous. The formed temperature field is unstable, which will have a certain impact on the welding quality

Method used

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  • Flash Welding Forming Method of Bearing Steel Large Section Ring
  • Flash Welding Forming Method of Bearing Steel Large Section Ring
  • Flash Welding Forming Method of Bearing Steel Large Section Ring

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[0031] The main chemical element content (percentage by weight) of the alloy is: C content 0.17%-0.23%, Mn content 0.30%-0.60%, Si content 0.15%-0.40%, S content ≤ 0.030%, P content ≤0.030%, the content of Cr is 1.25%-1.75%, the content of Ni is 3.25%-3.75%, the content of Cu is ≤0.25, and the balance is Fe.

[0032] The flash welding forming process steps of the alloy large cross-section ring are as follows:

[0033] Step 1: Preheat. Fix the left end 121 of the bearing steel large-section ring blank 100 with an opening on the left fixture 111, and fix the right end 122 on the right fixture 112; set the working power of the flash welding machine to P=350KVA~900KVA, and the current I 0 =45KA~55KA, when the power is turned on, the distance between the openings at both ends is relatively large, and the current will flow from the left end 121 of the ring blank 100 through the back 101 of the ring blank 100 to the right end 122 of the ring blank 100 to form a circulating current, ...

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Abstract

The invention discloses a flash welding forming method for a bearing steel big-section ring piece. The flash welding forming method for the bearing steel big-section ring piece comprises the following steps: fixing a bearing steel big-section ring blank with an opening on a fixture, switching on, causing current to reach a right end from a left end via a back part to form ring current, and preheating; driving the right end to approach to the left end, and carrying out weak flashing; improving feeding speed, regulating current, and carrying out strong flashing to form a temperature field; according to the temperature field, calculating the lengths of a high-temperature mushy zone and a high-temperature tissue coarsening zone so as to determine an upsetting distance, and upsetting; maintaining pressure for a period of time. According to the method, the stable and reasonable temperature field can be formed, metal in the high-temperature mushy zone in the upsetting process can be guaranteed to be completely ejected out of a matrix, metal in the high-temperature tissue coarsening zone can generate sufficient plastic deformation, and crystalline grains are refined by reversion and recrystallization to obtain the flash welding ring piece with good quality. The method is used for the flash welding forming of the big-section ring piece.

Description

technical field [0001] The invention relates to a welding method, in particular to a flash welding forming method of a bearing steel large-section ring. Background technique [0002] Flash welding is a kind of solid-state welding. A certain temperature field is formed on the two welding end faces of the workpiece through flashing, and then the workpiece is welded by the action of upsetting force. Therefore, a reasonable match between the temperature field and the upsetting parameters is the key to achieving high-quality welding. A suitable temperature field can provide suitable diffusion activation energy for the metal atoms, accelerate the mutual diffusion of atoms at both ends during the upsetting deformation process, and meet the requirements of the upsetting process. Process metal plastic deformation requirements, and the establishment of the temperature field is mainly determined by the flash stage. The temperature field formed by the flash process is mainly divided in...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K11/04B23K11/24B23K11/36
CPCB23K11/04B23K11/24B23K11/36
Inventor 邹伟谢永富张桂兰蒋睿华陆洪波
Owner GUIZHOU ANDA AVIATION FORGING