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Flash Welding Forming Method of Structural Steel Large Section Ring

A technology of structural steel and large section, applied in welding equipment, resistance welding equipment, metal processing equipment, etc., can solve the problems of welding quality influence, discontinuity, unstable temperature field, etc., and achieve a reasonable temperature field and stable preheating process. Effect

Active Publication Date: 2016-08-24
GUIZHOU ANDA AVIATION FORGING
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Although this method can form a temperature field, it does not disclose specific process parameters, and this method uses intermittent preheating to establish a temperature field and a flash process to adjust the temperature field, so the process is discontinuous. The formed temperature field is unstable, which will have a certain impact on the welding quality

Method used

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  • Flash Welding Forming Method of Structural Steel Large Section Ring
  • Flash Welding Forming Method of Structural Steel Large Section Ring
  • Flash Welding Forming Method of Structural Steel Large Section Ring

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[0031] The main chemical element content (percentage by weight) of the alloy is: C content 0.34%-0.42%, Mn content 0.50%-0.80%, Si content 0.17%-0.37%, S content ≤ 0.015%, P content ≤0.025%, Cr content 0.08%~1.10%, Ni content ≤0.40%, Cu content ≤0.25, balance Fe.

[0032] The flash welding forming process steps of the alloy large cross-section ring are as follows:

[0033] Step 1: Preheat. Fix the left end 121 of the structural steel large-section ring blank 100 with openings on the left fixture 111, and fix the right end 122 on the right fixture 112; set the working power of the flash welding machine to P=350KVA~900KVA, and the current I 0 =45KA~55KA, when the power is turned on, the distance between the openings at both ends is relatively large, and the current will flow from the left end 121 of the ring blank 100 through the back 101 of the ring blank 100 to the right end 122 of the ring blank 100 to form a circulating current, as figure 1 As shown, due to the resistance ...

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Abstract

The invention discloses a flash welding molding method for a constructional steel large-section ring piece. The flash welding molding method includes the steps that a constructional steel large-section ring blank with an opening is firstly fixed to a clamp, a power source is switched on, the current reaches the right end from the left end through the back to form the ring current, and preheating is carried out; then the right end is driven to get close to the left end, and weak flashing is carried out; the feeding speed is increased, the current is adjusted, strong flashing is carried out, and a temperature field is formed; according to the temperature field, the length of a high-temperature mushy zone and the length of a high-temperature microstructure coarsening zone are calculated, the upsetting distance is accordingly determined, and upsetting is carried out; pressure maintaining is carried out for a period of time. By means of the flash welding molding method, the stable and reasonable temperature field can be formed, it can be guaranteed that metal in the high-temperature mushy zone in the upsetting process can be jacked out of a base totally, sufficient plastic deformation can be generated on metal in the high-temperature microstructure coarsening zone, grains are refined through reversion and recrystallization, and the flash welding ring piece with the excellent quality is obtained. The flash welding molding method is used for flash welding molding of the large-section ring piece.

Description

technical field [0001] The invention relates to a welding method, in particular to a flash welding forming method of a structural steel large-section ring. Background technique [0002] Flash welding is a kind of solid-state welding. A certain temperature field is formed on the two welding end faces of the workpiece through flashing, and then the workpiece is welded by the action of upsetting force. Therefore, a reasonable match between the temperature field and the upsetting parameters is the key to achieving high-quality welding. A suitable temperature field can provide suitable diffusion activation energy for the metal atoms, accelerate the mutual diffusion of atoms at both ends during the upsetting deformation process, and meet the requirements of the upsetting process. Process metal plastic deformation requirements, and the establishment of the temperature field is mainly determined by the flash stage. The temperature field formed by the flash process is mainly divided...

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K11/04B23K11/34
CPCB23K11/04B23K11/34
Inventor 谢永富刘海兰肖磊李朝晖刘柱柱
Owner GUIZHOU ANDA AVIATION FORGING