Unlock instant, AI-driven research and patent intelligence for your innovation.

A secondary rolling method for broken coils in a single-stand reversing cold rolling mill

A secondary rolling and cold rolling mill technology, applied in the field of steel rolling, can solve the problems of manpower and material loss, rising raw material cost, secondary broken belt, etc., and achieve the effects of enhancing economic benefits, ensuring timely delivery, and reducing raw material costs

Active Publication Date: 2017-01-18
SHANDONG IRON & STEEL CO LTD
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the production of the above-mentioned thin-gauge products, due to operational errors, excessive rolling force, unavoidable raw material defects, and unstable rolling conditions, accidents of strip breakage are prone to occur
For the broken coils that have not been rolled to the target thickness, some steel companies will directly change the judgment, but the broken coils have not yet been rolled to the target thickness. A series of manpower and material resource losses affect the timely delivery of orders; some steel companies will also transport the broken coils to the uncoiler for secondary rolling. The back tension provided by the coiler is small during the rolling process, and the surface roughness and wedge shape of the broken strip coil in the second rolling are quite different from the hot-rolled pickled slab in the first rolling, which leads to the current secondary rolling The rolling condition of the first pass in the manufacturing process is very unstable, which can easily cause secondary strip breakage, increase the consumption of rolls, reduce the machine-hour output of the unit, and significantly reduce the economic benefits of steel enterprises

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A secondary rolling method for broken coils in a single-stand reversing cold rolling mill
  • A secondary rolling method for broken coils in a single-stand reversing cold rolling mill
  • A secondary rolling method for broken coils in a single-stand reversing cold rolling mill

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] In this example, the steel type SPCC is given, the width is 1200mm, the thickness of the hot-rolled pickling raw material is 2.75mm, the thickness of the broken strip coil is 0.675mm, and the target thickness is 0.25mm.

[0035] 1) Transport the broken tape coil with an outer diameter of not less than 1000mm to the uncoiler for straightening, then put it into the CPC automatic correction system for threading, and at the same time adjust the pressure roller and centering device of the uncoiler to keep the CPC value at -15mm~15mm; After closing the jaws, roll 2 more turns on the exit coiler to ensure that the head is completely rolled up;

[0036] 2) Tension system during the first rolling pass: the entrance tension is 50KN, and the exit tension is 90KN;

[0037] 3) The reduction rate during the first rolling pass is 18.1%;

[0038] 4) The bending force of the start-up intermediate roll (IMR) during the first rolling pass is set to 50KN, and the bending force of the work...

Embodiment 2

[0045] In this example, the steel type SPCC is given, the width is 1000mm, the thickness of the hot-rolled pickling raw material is 3.0mm, the thickness of the broken strip coil is 0.605mm, and the target thickness is 0.39mm.

[0046] 1) Transport the broken tape coil with an outer diameter of not less than 1000mm to the uncoiler for straightening, then put it into the CPC automatic correction system for threading, and at the same time adjust the pressure roller and centering device of the uncoiler to keep the CPC value at -15mm~15mm; After closing the jaws, roll 2 more turns on the exit coiler to ensure that the head is completely rolled up;

[0047] 2) Tension system during the first rolling pass: the entrance tension is 40KN, and the exit tension is 70KN;

[0048] 3) The reduction rate during the first rolling pass is 15.7%;

[0049] 4) The bending force of the start-up intermediate roll (IMR) during the first rolling pass is set to 50KN, and the bending force of the work ...

Embodiment 3

[0056] In this example, the steel type SPCC is given, the width is 1250mm, the thickness of the hot-rolled pickling raw material is 3.0mm, the thickness of the broken strip coil is 0.711mm, and the target thickness is 0.44mm.

[0057] 1) Transport the broken tape coil with an outer diameter of not less than 1000mm to the uncoiler for straightening, then put it into the CPC automatic correction system for threading, and at the same time adjust the pressure roller and centering device of the uncoiler to keep the CPC value at -15mm~15mm; After closing the jaws, roll 2 more turns on the exit coiler to ensure that the head is completely rolled up;

[0058] 2) Tension system during the first rolling pass: the entrance tension is 50KN, and the exit tension is 120KN;

[0059] 3) The reduction rate during the first rolling pass is 16.7%;

[0060] 4) The bending force of the start-up intermediate roll (IMR) during the first pass is set to 50KN, and the bending force of the work roll (W...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a secondary rolling method of a broken belt roll of a single-rack reversible cold rolling mill. The broken belt roll with the outer diameter not smaller than 1,000 mm is transported to an uncoiler to be rolled again, wherein the broken belt roll is not rolled to the target thickness. By means of belt penetrating through cooperation of automatic deviation correcting of an uncoiler CPC and manual aligning, starting with the small roll gap inclination value and the low speed, small outlet tension difference, the first-pass drift manual shutdown and other technical measures, the direct judgment amending on the broken belt roll is avoided, wherein the broken belt roll is not rolled to the target thickness. The problem that an original broken belt roll is prone to be broken again in the first pass of secondary rolling is solved, the roll energy consumption is reduced, the output per hour of a unit is increased, and economic benefits of a steel enterprise are obviously increased. The yield of unit products of the thin specification is increased, and the just-in-time delivery of orders is forcefully guaranteed; and accordingly the production efficiency is obviously improved, the production cost is reduced, and the economic benefits of the steel enterprise are increased.

Description

technical field [0001] The invention relates to the technical field of steel rolling, in particular to a secondary rolling method for broken coils of a single-stand reversing cold rolling mill. Background technique [0002] At present, almost all steel enterprises equipped with six-high single-stand reversing cold rolling mills are producing cold-rolled thin strip coils with a thickness of 0.8mm or less. When producing the above-mentioned thin-gauge products, accidents of strip breakage are prone to occur due to reasons such as operational errors, excessive rolling force, unavoidable raw material defects, and unstable rolling conditions. For the broken coils that have not been rolled to the target thickness, some steel companies will directly change the judgment, but the broken coils have not yet been rolled to the target thickness. A series of manpower and material resource losses affect the timely delivery of orders; some steel companies will also transport the broken coi...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B21B1/36
Inventor 王乐陈晓潇郭宏伟尹翠兰王毅董洪壮李广阔康华伟查凯魏红灯侯晓英张峰
Owner SHANDONG IRON & STEEL CO LTD