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A kind of phenolic resin black functional masterbatch and preparation method thereof

A technology of phenolic resin and functional masterbatch, which is applied in the field of phenolic resin black functional masterbatch and its preparation, can solve the problems of affecting the curing speed of phenolic resin, limitation of carbon black dispersion and utilization, easy pollution of production links, etc., so as to improve the dyeing ability , The heat distortion temperature is increased, and the fluidity is good.

Active Publication Date: 2018-03-06
延安金瓯科技发展有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This traditional process has a certain effect on reducing the dyeing cost of phenolic molding compounds; but it has certain limitations on the dispersion and utilization of carbon black
The main disadvantages are as follows: (1) The dosage is relatively large; (2) The dispersion is uneven; (3) The appearance of the product is not beautiful; (4) The product is brittle; (5) It affects the curing speed of phenolic resin; (6) It is easy to pollute the production process
[0005] According to market research, there is currently no product that uses pigment carbon black to replace oil-soluble aniline black and carbon black in the production of phenolic molding compounds and achieves relatively satisfactory results.

Method used

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  • A kind of phenolic resin black functional masterbatch and preparation method thereof

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Comparison scheme
Effect test

Embodiment 1

[0033] A phenolic resin black functional masterbatch of type F081-A was prepared. It is prepared from the following raw materials in parts by weight: 0.1 part of nano-calcium carbonate, 0.3 part of nano-montmorillonite, 6 parts of pigment carbon black, 0.1 part of dispersant, 0.1 part of lubricant, 0.01 part of defoamer, and 0.2 part of emulsifier part, 0.2 part of coupling agent.

[0034] The preparation method of the phenolic resin black functional masterbatch of model F081-A, carry out as follows:

[0035] Step 1: Pre-dispersion

[0036] Put nano-calcium carbonate and nano-montmorillonite in a high-speed mixer; add dispersant, lubricant, and stir at high speed for 1-3 minutes; then add coupling agent and continue stirring for 1-2 minutes; then add pigment carbon black , continue to stir for 5 to 8 minutes, and keep the temperature at 25°C to 45°C.

[0037] Step 2: Ball Mill Dispersion or Ultrasonic Dispersion

[0038] Put the material obtained in step 1 into a ball mill...

Embodiment 2

[0042]A phenolic resin black functional masterbatch of type F082-A was prepared. It is prepared from the following raw materials in parts by weight: 0.1 part of nano-montmorillonite, 0.4 part of nano-silica, 8 parts of pigment carbon black, 0.1 part of dispersant, 0.15 part of lubricant, 0.01 part of defoamer, emulsifier 0.1 part, 0.2 part of coupling agent.

[0043] The preparation method of the phenolic resin black functional masterbatch of model F082-A, carry out as follows:

[0044] Step 1: Pre-dispersion

[0045] Put nano-montmorillonite and nano-silica in a high-speed mixer; add dispersant, lubricant, and stir at high speed for 1-3 minutes; then add coupling agent and continue stirring for 1-2 minutes; then add pigment carbon black, continue stirring for 5-8 minutes, and keep the temperature at 25°C-45°C.

[0046] Step 2: Ball Mill Dispersion or Ultrasonic Dispersion

[0047] Put the material obtained in step 1 into a ball mill or ultrasonic dispersion equipment for ...

Embodiment 1-1

[0051] Embodiment 1-1 F081 type phenolic resin black functional masterbatch

[0052] The specific steps of preparation are as follows: In a 500mL three-necked flask equipped with a stirrer, a condenser, and a thermometer, first add 200g of molten phenol, and then add 148g of formaldehyde according to the molar ratio of phenol to formaldehyde of 1:0.74, start stirring, and heat to make the reaction The temperature of the system is controlled at 100 ℃ -104 ℃ for reaction, and when the liquid is observed to reflux, 2g-10g of catalyst is added according to the condition of 1%-5% of the mass of phenol. The catalyst is inorganic acid or organic acid, i.e. hydrochloric acid, sulfuric acid or oxalic acid, continue to react for 1h-2h, when the liquid is observed to be turbid, add 4g-10g of composite functional black dye F081-A emulsion according to the proportion, and reflux for 1.5h-2h , start dehydration under reduced pressure, and when the resin reaches a certain viscosity (10-15Pa·...

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Abstract

A phenolic resin black functional masterbatch and a preparation method thereof, which is prepared from the following raw materials in parts by weight: 200 parts of phenol, 148-152 parts of formaldehyde, 2-10 parts of catalyst, and 4-10 parts of composite functional black dyeing agent. The preparation method is as follows: in a three-necked beaker equipped with a stirrer, a condenser and a thermometer, first add molten phenol, then add formaldehyde according to the weight ratio, start stirring and heating, so that the temperature of the reaction system is reacted at 100-104°C; When the liquid has reflux, add the catalyst according to the weight ratio to react for 1-2 hours; when the liquid is turbid, add the composite functional black dyeing agent according to the weight ratio, reflux for 1.5-2 hours, start dehydration under reduced pressure, and wait until the resin reaches a certain viscosity When the polycondensation synthesis reaction is over, the material is quickly discharged, and then processed by cooling and crushing processes. The masterbatch has good dyeability and fluidity, can be added in any amount, and can increase toughness and heat distortion temperature, so that the overall performance is significantly improved.

Description

technical field [0001] The invention relates to a phenolic resin black functional masterbatch and a preparation method thereof, in particular to a phenolic resin black functional masterbatch using nano-material modified pigment carbon black as a dyeing agent and a preparation method thereof. Background technique [0002] Phenolic resin is a polymer material that is polymerized with phenol and formaldehyde as raw materials under the condition of acidic catalyst (or basic catalyst). Its production process is stable and easy to operate, the price of raw materials is low, and it has many advantages such as good heat resistance, electrical insulation, corrosion resistance, low smoke generation, and product dimensional stability. Therefore, phenolic molding compound (commonly known as bakelite powder) with phenolic resin as the main raw material is widely used in many fields such as household appliances, household cooking utensils, aerospace, and automobile industry. Among the ma...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L61/10C08K13/06C08K9/06C08K3/34C08K3/26C08K3/22C08K3/04C08G8/10
Inventor 范忠庆姚建明黄振贻陈锦胜林月红林海陈启好姚岩松
Owner 延安金瓯科技发展有限公司
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