Three-dimensional assembling technology design system based on information physical fusion and operation method thereof

A technology of cyber-physical fusion and assembly technology, which is applied in the field of 3D assembly process design based on cyber-physical fusion, can solve problems such as poor consistency, low intelligence, and passive browsing of assembly process documents or simulation video animations, etc., to achieve The effects of avoiding interference, optimizing the assembly process plan, and improving the actual assembly efficiency

Active Publication Date: 2018-08-10
SOUTHEAST UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Although the above research has carried out a lot of research and exploratory applications on 3D assembly process design technology, but because it only pays attention to the product assembly process design method and ignores the field application of product assembly process, only the process documents of 3D assembly process design Or the simulation animation is distributed to the on-site operators. The workers can only passively browse the assembly process documents or simulation video animations. They can neither participate in detailed operations such as adjusting the model angle, setting model display attributes, etc., nor can the actual assembly tasks appear on the product site. Provide timely feedback and process online optimization and adjustment in case of

Method used

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  • Three-dimensional assembling technology design system based on information physical fusion and operation method thereof
  • Three-dimensional assembling technology design system based on information physical fusion and operation method thereof
  • Three-dimensional assembling technology design system based on information physical fusion and operation method thereof

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Embodiment 1

[0029] Embodiment 1: as figure 1 , 2 A 3D assembly process design system based on cyber-physical fusion shown in and 5, said 3D assembly process design system is composed of a three-layer cyber-physical fusion framework, including a physical physical layer, a virtual information layer and a communication layer, said The physical physical layer realizes interconnection and intercommunication through the communication layer and the virtual information layer.

[0030]The entity physical layer mentioned in the present invention refers to the physical entities involved in the actual assembly process of the product, including parts, components, parts, materials, equipment, tooling, tools, sensors, actuators, environment, operators and final assembly Semi-finished products or finished products; the virtual information layer refers to the three-dimensional assembly process design system software platform that realizes the virtual assembly process of the product, including a CAD model...

Embodiment 2

[0031] Embodiment 2: as figure 1 , 2 A three-dimensional assembly process design method based on cyber-physical fusion shown in and 5 is mainly supported by the three-layer framework structure of the product assembly cyber-physical fusion system, that is, the physical physical layer, the virtual information layer and the communication layer, which are suitable for 3D assembly process design and field application for the actual assembly process of products.

[0032] In the virtual information layer, virtual assembly design models (including product design models, tooling tool models, etc.) can be created according to the CAD modeling system, imported into the virtual assembly 3D process design system to plan each assembly process, and enter the product assembly 3D model as needed The process simulation module simulates the assembly process of this process;

[0033] In the physical physical layer, according to the product assembly 3D process design and the actual assembly proc...

Embodiment 3

[0035] Embodiment 3: as figure 1 , 2 , 3, 4 and 5 show a kind of operation method of the three-dimensional assembly process design system based on cyber-physical fusion provided by the present invention, and the operation method includes the following steps:

[0036] 1) if image 3 As shown, the product assembly design model file is imported into the virtual information layer, and the product assembly information model is created by extracting the product hierarchy, geometric information and labeling information of parts, components, and components.

[0037] 2) Carry out three-dimensional process planning according to the assembly technical documents of the product, the assembly hierarchical relationship and the assembly process knowledge base, determine the operation content, operation sequence, operation mode and process resource information of a certain process k, and compile the assembly information of this process The model mapping is the assembly process model of the p...

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Abstract

The invention discloses a three-dimensional assembling technology design system based on information physical fusion and an operation method thereof. The actual assembling environment and the virtualassembling system are combined by the system through the information physical fusion technology, the actually measured data of the critical elements/components/parts are acquired through the field equipment of the physical layer, the actually measured data are transmitted to the virtual information layer through the communication layer and used as the digital twin model data of product virtual-actual mapping to be used for virtual assembling three-dimensional technology planning and design, assembling precision prediction and the online correction instruction are given through virtual assembling simulation and process optimization and feedback control are performed on the field assembling activity so that the digital twin model can be continuously and dynamically updated to meet the product assembling design requirements, and finally the operator is guided to complete the product assembling task by three-dimensional technology demonstration. The trial assembling and repair time in theassembling activity can be reduced so that the product field assembling efficiency can be guaranteed and the product assembling accuracy and assembling accuracy can be enhanced.

Description

technical field [0001] The invention relates to the technical field of digitization and informationization of product assembly technology, in particular to a three-dimensional assembly process design method based on cyber-physical fusion. Background technique [0002] On-site assembly of products is one of the necessary links in the whole life cycle of product development, and its assembly quality largely determines the final quality of product development, especially for large and complex products (such as spacecraft, aircraft, ships, Weapons, construction machinery equipment, etc.), the quality of on-site assembly of its products will directly restrict the overall performance of the product. According to incomplete statistics, the man-hours required for product on-site assembly account for 30%-50% of the total man-hours for product production and development, and more than 40% of production costs are used for product assembly. The work efficiency and quality of assembly ha...

Claims

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Application Information

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IPC IPC(8): G05B17/02
CPCG05B17/02
Inventor 刘晓军易扬倪中华唐亮李盛
Owner SOUTHEAST UNIV
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