Laser-surface carburization process for metal materials and carbon coating device thereof

A metal material and surface carburizing technology, which is applied in the field of metal material laser surface carburizing process and its carbon coating device, can solve the problems of affecting the metal alloying process, uneven thickness, adhesion of nano carbon powder, etc. Defects, simple carburizing process, weak bonding effect

Inactive Publication Date: 2018-11-30
北京煜鼎增材制造研究院股份有限公司
View PDF0 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The key to laser carburizing by pre-prepared nano-carbon powder method is the carbon paving process, including the type of carbon material (nano-carbon such as graphite, diamond, graphene), nano-carbon powder shape (flaky, spherical), nano-carbon powder size, and spreading method , nano-carbon powder content control method, etc., if the carbon-laying process parameters are not set properly, it is easy to cause nano-carbon powder adhesion, uneven thickness, low efficiency of preset nano-carbon powder, weak bonding between nano-carbon powder and substrate, and the laser head protection Problems such as easy peeling under the action of the atmosphere affect the entire metal alloying process

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Laser-surface carburization process for metal materials and carbon coating device thereof
  • Laser-surface carburization process for metal materials and carbon coating device thereof
  • Laser-surface carburization process for metal materials and carbon coating device thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] Embodiment 1 metal material laser surface carburizing process

[0034] Colloid preparation. Choose toner with an average particle size of 10nm. In order to disperse the toner more evenly in alcohol and acetone, take such as figure 1 The method of compound adding of carbon powder and organic solvent shown. First, add 25g of carbon powder into the beaker, then add 50mL of alcohol and 10mL of acetone in turn, and stir with a glass rod when adding alcohol and acetone until the carbon powder has no obvious agglomeration. Then, after standing for 5 minutes, add 10g of carbon powder, then add 30mL of alcohol and 10mL of acetone in turn, and stir with a glass rod until a relatively uniform colloid is formed, and finally stand for 5 minutes to obtain a uniform "carbon powder-alcohol / acetone colloid "In the process of adding carbon powder and organic solvent twice, the purpose of the first time is to obtain a colloid with high viscosity, and the purpose of the second time is t...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
particle sizeaaaaaaaaaa
Login to view more

Abstract

The invention relates to a laser-surface carburization process for metal materials and a carbon coating device thereof. The carburization process comprises the steps of: using a carbon coating deviceto uniformly and quantitatively coat nano carbon powder-alcohol-acetone colloid; drying the metal material coated with the nano carbon powder-alcohol-acetone colloid; using laser beams to melt the dried metal material under the atmosphere protection. The laser-surface carburization process has the beneficial effects that a special powder-laying mode is adopted to prefabricate process carbon, the nanosize carbon powder is selected as an added material, is prepared into nano carbon powder colloid by a specific preparation mode, then the prepared nano carbon powder colloid is coated on the metalsurface by a special carbon-coating device, and the process is optimized from multiple aspects of shape and size of carbon powder, laying mode and content control and the like, so that the powder laying defect is reduced; the whole carburization process is simple and efficient.

Description

technical field [0001] The invention relates to a metal material laser surface carburizing process and a carburizing device thereof. Background technique [0002] Fracture, corrosion and wear are the three main failure modes of metal materials. Effective modification measures can improve material performance, prolong service life and reduce costs. Laser surface alloying uses a high-energy laser beam to melt the surface of the base metal, and at the same time adds a filler material. The filler material is fully mixed with the molten liquid metal, and a strengthening layer is formed on the surface with rapid cooling. During the alloying process, the filling material does not melt or partially melts, and forms a dispersed layer after crystallization to increase hardness and improve wear resistance and corrosion resistance. Common laser surface alloying addition elements for metal materials include C, N, B, Ni, Cr, W, Ti, Co, Mn, Mo and other elements. [0003] For low-carbon ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C23C8/66
CPCC23C8/66
Inventor 何蓓程序李佳李卓刘栋田象军汤海波王华明
Owner 北京煜鼎增材制造研究院股份有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products