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A Method for Suppressing Circulating Current in Parallel Branches of Air Gap Winding

An air-gap winding and winding technology, which is applied to the shape/style/structure of windings, winding conductors, electrical components, etc., can solve the problems of reducing the circulating current of multi-strand wires, reducing the eddy current phenomenon of air-gap windings, reducing eddy current and circulating current, etc. Achieve the effect of improving diversity and qualification rate, improving winding thickness and reducing circulating current loss

Active Publication Date: 2022-03-04
SHANGHAI MOONS ELECTRICAL APPLIANCE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The traditional coreless motor (such as US.4,5543,507) will induce a large eddy current loss in the high-speed rotating magnetic field because the winding is directly exposed to the air gap magnetic field. Therefore, when designing the coreless winding, it is necessary to use Coils are wound with thinner copper wires. Based on this requirement, in order to make full use of the stator and rotor space of the motor, it is necessary to use a multi-strand parallel winding scheme to wind the coils. There will be a phase difference between the coils. If the two coils are connected in parallel, the phase difference will cause internal circulation, which will cause loss;
[0004] Patent CN200810065047.0 proposes to use multi-strand insulated thin wires twisted into a spiral shape, which is beneficial to the circulation of different wires due to phase difference and increases copper loss. Due to the manufacturing process of the strand helical winding, it is easy to cause inter-turn damage of the winding
[0005] Patents US20090315427, US20070103025 and CN200610136515.X solve the problem of concentric windings reducing eddy currents and circulating currents in cogless motors to a certain extent, but the patents are only suitable for concentric structures, not suitable for stacked windings and oblique windings, and cannot solve the problem of stacked windings and Eddy Current and Circulating Current Problems Encountered in Slant Windings in Coggingless Motors
[0006] In patents US20070103025 and CN200610136515.X, several windings need to be assembled and rounded during the winding production process, which is difficult to process. At the same time, a single coil can only be wound into a rhombus structure, which is not suitable for a hexagonal winding structure; patent CN201310021865.1 and CN201310188734.2 proposed the winding mode of cogging-free windings and the combination of different windings, but these two patents still did not solve the technical problem of cogging-free motors at high power and high speed caused by parallel connection between phases.
[0007] Patent CN201710646697.3 proposes a nested winding for high-speed hollow cup motors. This patent is suitable for stacked windings, wave windings and concentric windings. This patent can reduce the eddy current phenomenon of air gap windings. At the same time, the patent mentions nested inner and outer The ring is wound by multiple strands, and the circulation between the multiple strands is reduced through a reasonable connection between the nested inner and outer rings, but the patent does not specifically propose that the nested inner and outer coils use single-strand winding due to the radial magnetic field distribution Phase-to-phase circulation caused by unevenness (for example, the circulation produced by the parallel connection of the nested outer coil phase A1 and the inner coil phase A2, the circulation produced by the parallel connection of the outer coil phase B1 and the inner coil phase B2, the circulation produced by the parallel connection of the outer coil phase C1 and the inner coil phase C2 circulation)

Method used

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  • A Method for Suppressing Circulating Current in Parallel Branches of Air Gap Winding
  • A Method for Suppressing Circulating Current in Parallel Branches of Air Gap Winding
  • A Method for Suppressing Circulating Current in Parallel Branches of Air Gap Winding

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0059] The winding is nested by two sets of inner and outer windings wound by a single-strand wire. The inner winding Coil1 is composed of six coils, and the six coils are A1X1, B1Y1, C1Z1, A2X2, B2Y2, and C2Z2. Among them, the spatial distribution position , the difference between A1X1 and A2X2 is 180°, the difference between A1 and X2 is 180°, the difference between X1 and A2 is 180°; the difference between B1Y1 and B2Y2 is 180°, the difference between B1 and Y2 is 180°, the difference between Y1 and B2 is 180°; the difference between C1Z1 and C2Z2 is 180°, The difference between C1 and Z2 is 180°, and the difference between Z1 and C2 is 180°; the outer winding Coil2 is composed of six coils, and the six coils are A11X11, B11Y11, C11Z11, A22X22, B22Y22, and C22Z22. Among them, the spatial distribution positions are A11X11 and A22X22 180° difference between A11 and X22, 180° difference between X11 and A22; 180° difference between B11Y11 and B22Y22, 180° difference between B11 ...

Embodiment 2

[0068] The winding is nested by two sets of inner and outer windings wound by a single-strand wire. The inner winding Coil1 is composed of six coils, and the six coils are A1X1, B1Y1, C1Z1, A2X2, B2Y2, and C2Z2. Among them, the spatial distribution position , the difference between A1X1 and A2X2 is 180°, the difference between A1 and X2 is 180°, the difference between X1 and A2 is 180°; the difference between B1Y1 and B2Y2 is 180°, the difference between B1 and Y2 is 180°, the difference between Y1 and B2 is 180°; the difference between C1Z1 and C2Z2 is 180°, The difference between C1 and Z2 is 180°, and the difference between Z1 and C2 is 180°; the outer winding Coil2 is composed of six coils, and the six coils are A11X11, B11Y11, C11Z11, A22X22, B22Y22, and C22Z22. Among them, the spatial distribution positions are A11X11 and A22X22 180° difference between A11 and X22, 180° difference between X11 and A22; 180° difference between B11Y11 and B22Y22, 180° difference between B11 ...

Embodiment 3

[0077] The winding is nested by two sets of inner and outer windings wound by a single-strand wire. The inner winding Coil1 is composed of six coils, and the six coils are A1X1, B1Y1, C1Z1, A2X2, B2Y2, and C2Z2. Among them, the spatial distribution position , the difference between A1X1 and A2X2 is 180°, the difference between A1 and X2 is 180°, the difference between X1 and A2 is 180°; the difference between B1Y1 and B2Y2 is 180°, the difference between B1 and Y2 is 180°, the difference between Y1 and B2 is 180°; the difference between C1Z1 and C2Z2 is 180°, The difference between C1 and Z2 is 180°, and the difference between Z1 and C2 is 180°; the outer winding Coil2 is composed of six coils, and the six coils are A11X11, B11Y11, C11Z11, A22X22, B22Y22, and C22Z22. Among them, the spatial distribution positions are A11X11 and A22X22 180° difference between A11 and X22, 180° difference between X11 and A22; 180° difference between B11Y11 and B22Y22, 180° difference between B11 ...

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Abstract

The invention relates to a method for suppressing circulation in a parallel branch of an air gap winding. The winding is formed by nesting at least two sets of windings in the inner and outer layers wound by a single wire, and through different connection methods of the inner and outer windings and the inner and outer layers The different structural forms of the windings ensure that the phases of the nested inner and outer windings are the same or close to the opposite electromotive force, and the amplitudes of the opposite electromotive force are equal or close, and at the same time ensure that the resistance and inductance of the inner and outer nested windings in the same phase are the same or close The same-phase windings with the above characteristics are connected in parallel, and the three-phase windings are connected in △ or Y-type according to the actual application. Compared with the prior art, the present invention can effectively reduce or even eliminate the circulation of the parallel branch, thereby reducing the circulation loss of the winding, reducing the no-load and load loss of the motor, improving the efficiency of the motor, reducing the temperature rise of the motor, and is suitable for high-speed coreless cups. motor applications.

Description

technical field [0001] The invention relates to motor windings, in particular to a method for suppressing circulation in parallel branches of air gap windings. Background technique [0002] For the non-cogging permanent magnet motor, the main components of the motor include stator core, stator winding, rotor magnet and shaft, and the winding is the core component of the non-cogging permanent magnet motor. [0003] The traditional coreless motor (such as US.4,5543,507) will induce a large eddy current loss in the high-speed rotating magnetic field because the winding is directly exposed to the air gap magnetic field. Therefore, when designing the coreless winding, it is necessary to use Coils are wound with thinner copper wires. Based on this requirement, in order to make full use of the stator and rotor space of the motor, it is necessary to use a multi-strand parallel winding scheme to wind the coils. There will be a phase difference between the coils. If the two coils are...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H02K3/50H02K3/47H02K3/28
CPCH02K3/50H02K3/47H02K3/28
Inventor 袁榜金万兵谭啸天周洪利
Owner SHANGHAI MOONS ELECTRICAL APPLIANCE
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