The invention discloses a U-shaped coil
inductor and a production method thereof, and the method comprises the following steps: S1,
cutting a
copper sheet into a required size through a
punching machine, and bending the
copper sheet into a U-shaped coil; s2, the U-shaped coil is placed on a lower
punching die with the opening facing downwards, and an
electrode of the U-shaped coil is placed in a groove of the lower
punching die; s3, feeding the
alloy powder into a mold, and applying pressure to press the
alloy powder and the U-shaped coil into an
inductor; s4, putting the
inductor into an oven for baking; s5, uniformly covering the inductor with an organic
coating through spraying equipment to form a protective layer; and S6, stripping the protective layer of the exposed
electrode of the inductor by using
laser, and plating a
tin layer on the
electrode through
electroplating. The U-shaped coil has the beneficial effects that the U-shaped coil is formed by bending the
copper sheet, the structure is simple, automatic generation and
processing are facilitated, and the production efficiency is improved; the U-shaped coil and the
magnetic powder block are pressed and integrally formed, the volume is small, the
magnetic powder block can be easily integrated into a circuit, the design of the circuit is more compact, and the requirement for high integration of components is met.