A kind of aluminum alloy used for manufacturing automobile sunroof guide rail and its production process

A production process and technology for automotive sunroofs, which are applied in the field of designing aluminum alloy processing and manufacturing, and can solve problems such as low production efficiency of production lines.

Active Publication Date: 2021-04-13
FOSHAN AOMEI ALUMINUM IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Although the above classification method combined with the corresponding stamping method has greatly improved the bending efficiency, it is necessary to perform hardness testing on all products before bending, resulting in low production efficiency of the overall production line

Method used

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  • A kind of aluminum alloy used for manufacturing automobile sunroof guide rail and its production process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] An aluminum alloy production process for manufacturing automobile sunroof guide rails, comprising the following steps:

[0021] 1) Prepare aluminum alloys according to the following raw materials in parts by weight: Si 0.25%, Fe 0.1%, Cu 0.01%, Mn 0.03%, Mg 0.47%, Zn 0.02%, Ti 0.02%, single impurity ≤ 0.03%, impurity The total is ≤0.10%, and the balance is Al.

[0022] 2) Add the prepared aluminum alloy raw materials into the melting furnace to melt into aluminum liquid, and use electromagnetic stirring equipment to stir evenly; after stirring evenly, use a refining agent to refine and degas, and filter impurities in the aluminum liquid through a ceramic filter plate, and then The molten aluminum is cast into an aluminum alloy ingot. Among them, the purpose of electromagnetic stirring is to enhance the uniformity of the overall stirring, to avoid the uneven distribution of magnesium in the high-magnesium aluminum alloy, and the phenomenon of uneven hardness and mechani...

Embodiment 2

[0028] An aluminum alloy production process for manufacturing automobile sunroof guide rails, comprising the following steps:

[0029] 1) Prepare aluminum alloys according to the following raw materials in parts by weight: Si 0.31%, Fe 0.1%, Cu 0.01%, Mn 0.09%, Mg 0.53%, Zn 0.03%, Ti 0.01%, single impurity ≤ 0.03%, impurity The total is ≤0.10%, and the balance is Al.

[0030] 2) Add the prepared aluminum alloy raw materials into the melting furnace to melt into aluminum liquid, and use electromagnetic stirring equipment to stir evenly; after stirring evenly, use a refining agent to refine and degas, and filter impurities in the aluminum liquid through a ceramic filter plate, and then The molten aluminum is cast into an aluminum alloy ingot. Among them, the purpose of electromagnetic stirring is to enhance the uniformity of the overall stirring, to avoid the uneven distribution of magnesium in the high-magnesium aluminum alloy, and the phenomenon of uneven hardness and mechani...

Embodiment 3

[0036] An aluminum alloy production process for manufacturing automobile sunroof guide rails, comprising the following steps:

[0037] 1) Prepare 6063 aluminum alloy according to the following raw materials in parts by weight: 0.28% Si, 0.09% Fe, 0.02% Cu, 0.05% Mn, 0.50% Mg, 0.02% Zn, 0.015% Ti, single impurity ≤ 0.03%, The total amount of impurities is ≤0.10%, and the balance is Al.

[0038] 2) Add the prepared aluminum alloy raw materials into the melting furnace to melt into aluminum liquid, and use electromagnetic stirring equipment to stir evenly; after stirring evenly, use a refining agent to refine and degas, and filter impurities in the aluminum liquid through a ceramic filter plate, and then The molten aluminum is cast into an aluminum alloy ingot. Among them, the purpose of electromagnetic stirring is to enhance the uniformity of the overall stirring, to avoid the uneven distribution of magnesium in the high-magnesium aluminum alloy, and the phenomenon of uneven ha...

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Abstract

The invention discloses an aluminum alloy for manufacturing automobile sunroof guide rails and a production process thereof, wherein the aluminum alloy comprises the following raw materials in proportions by weight: Si 0.25-0.31%, Fe≤0.15%, Cu≤0.05%, Mn 0.03 ~0.09%, Mg 0.47~0.53%, Zn≤0.05%, Ti≤0.05%, single impurity≤0.05%, total impurity≤0.15%, and the balance is Al. As far as automotive sunroof products are concerned, they have strict requirements on the mechanical properties of aluminum profiles, such as hardness requirements of 9.5-11.5HW and yield strength requirements of 120-160Mpa. The invention can well stabilize the hardness and yield strength of skylight products within the above range through specific formula and specific process. In actual production, the automotive sunroof guide rail profile can be obtained through one-time processing and bending, which improves the bending efficiency of the sunroof, and the product arc can reach within a tolerance of 0.4mm, completely avoiding the previous aluminum profile screening process and eliminating the need for profiles in the In case of cracking during processing, there is no need to adjust the stamping process according to the hardness of the product, which improves the efficiency of the production line by more than 20%.

Description

technical field [0001] The invention relates to the technical field of aluminum alloy processing and manufacturing, and in particular relates to an aluminum alloy for manufacturing automobile sunroof guide rails and a production process thereof. Background technique [0002] Yield strength is the yield limit of plastic deformation of metal materials. When the difference in yield strength is large, when the same stress is applied, the degree of plastic deformation of the material will be different, resulting in a deviation in the bending arc, which will lead to secondary stamping or product scrapping . Due to the inability to perform tensile tests on all products and the destructive nature of tensile tests, currently the products are generally classified by measuring the hardness of the product using Webster hardness and estimating the yield strength of the product using the Webster hardness value. Through this classification method, metal materials with different yield stre...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C21/08C22C1/02C22C1/06C22F1/047C22F1/05
CPCC22C1/026C22C1/06C22C21/08C22F1/047C22F1/05
Inventor 周晶哲梁豪辉
Owner FOSHAN AOMEI ALUMINUM IND
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