Well defined, highly crosslinked nanoparticles and method for making same

a nanoparticle, highly crosslinked technology, applied in the field of nanoparticles, to achieve the effect of improving the physical properties of rubber moldability and tenacity, and beneficial and unexpected improvements in rubber composition

Inactive Publication Date: 2016-02-11
BRIDGESTONE CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This method achieves high yields and produces nanoparticles with uniform, spherical shapes and stable charges, improving their durability and resistance to frictional forces, making them suitable for demanding applications like QR-LPD displays.

Problems solved by technology

It is a challenge, however, to provide particles that have a durable constitution and a stable charge.
It is also a challenge to produce durable nanoparticles that are very hard and have highly spherical surfaces.

Method used

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  • Well defined, highly crosslinked nanoparticles and method for making same
  • Well defined, highly crosslinked nanoparticles and method for making same
  • Well defined, highly crosslinked nanoparticles and method for making same

Examples

Experimental program
Comparison scheme
Effect test

examples

[0089]A 0.8 liter nitrogen-purged glass bottle sealed with a septum liner and perforated crown cap was used as the reactor vessel for the examples below. Styrene (33 wt % in hexane), hexane, n-butyllithium (1.60 M in hexane), 2,2-bis(2′-tetrahydrofuryl)propane (1.60 M in hexane, stored over calcium hydride), potassium tert-amyloxide (KTA), and BHT solution in hexane were also used. PS-PB diblocks STEREON S730AC and STEREON S721 were obtained from Firestone Polymers. Commercially available reagents were obtained from Aldrich and Gelest Inc. (Morrisville, Pa.) and dried over molecular sieves (3 Å).

examples a-d

[0090]Examples A-D were made by the method below. The only difference between examples A-D is the amount of DVB that was added.

[0091]To a 0.8 liter nitrogen-purged glass bottle was added 140 g of hexane, 60 g of 33 wt % styrene, varying amounts of DVB, 6 ml of 5 wt % STEREON S721, 0.4 ml of 1.6 M 2,2′-di(tetrahydrofuryl)propane (OOPS), and 2 ml of 1.6 M n-butyl lithium. The amount of DVB was added in the amounts shown in FIG. 1. The DVB % shown in FIG. 1 is a weight percent based on the total amount of DVB and monomer. The reaction mixture was stirred for one day at room temperature before terminating with 3 ml isopropanol. After the solvent evaporated, the products were dried in vacuum.

[0092]FIG. 1 graphically shows the yield of nanoparticles obtained compared to the varying amounts of DVB. The DVB was added all at once, and a single solvent system (hexane) was used. This data demonstrates that simply increasing the amount of DVB causes reduced yields.

example 1

[0093]To a 0.8 liter nitrogen-purged glass bottle was added 140 g of hexane, 60 g of 33 wt % styrene, 10 ml of DVB, 6 ml of 5 wt % STEREON S721, 0.4 ml of 1.6 M 2,2′-di(tetrahydrofuryl)propane (OOPS), and 2 ml of 1.6 M n-butyl lithium. The reaction mixture was stirred for one day at room temperature before terminating with 3 ml isopropanol. After the solvent evaporated, the products were dried in vacuum.

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Abstract

A method is provided for making nanoparticles, including the steps of: combining a hydrocarbon solvent and an aprotic, polar co-solvent, a mono-vinyl aromatic monomer, polymerization initiator, a solution stabilizer, and a first charge of a cross-linking agent. Subsequently, a second charge of cross-linking agent is added. The nanoparticles have an average diameter of 5 nanometers to about 10,000 nanometers. Spherical nanoparticles are also provided that include a cross-linking agent comprising 30% to 60% by weight of the combined weight of a mono-vinyl aromatic species and the cross-linking agent. The spherical nanoparticles also meet the following equation:0.90≦(D1 / D2)≦1.1wherein D1 is a first diameter of a nanoparticle and D2 is a second diameter of the nanoparticle, and D1 and D2 intersect at right angles.

Description

CROSS-REFERENCE TO RELATED APPLICATION[0001]This application is a divisional of U.S. application Ser. No. 12 / 979,719, filed Dec. 28, 2010, which, in turn, claims the benefit of U.S. Provisional Application No. 61 / 290,755, filed on Dec. 29, 2009. These prior applications, including the entire written description and drawing figures, are hereby incorporated into the present application by reference.FIELD[0002]The technology disclosed herein is generally related to nanoparticles. This disclosure also provides a method of making such nanoparticles.BACKGROUND AND SUMMARY[0003]Polymer nanoparticles have attracted increased attention over the past several years in a variety of fields including catalysis, combinatorial chemistry, protein supports, magnets, and photonic crystals. Nanoparticles have been used in rubber compositions to improve physical properties of rubber moldability and tenacity. In some instances the inclusion of polymer compositions with certain functional groups or hetero...

Claims

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Application Information

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Patent Type & AuthorityApplications(United States)
IPC IPC(8): C08F299/02
CPCC08F299/02B01J13/18C08F2800/20C08F2810/20C08F212/08C08F257/02C08F8/00Y10T428/2982C08F2/06C08F212/36
InventorKITANO, HIDEKICHEN, YAOHONG
OwnerBRIDGESTONE CORP