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Method for manufacturing copper coated aluminum five-core flame-retardant flexible electric cable

A manufacturing method and technology for flexible cables, applied in cable/conductor manufacturing, insulated cables, cables, etc., can solve the problems of small tensile force of aluminum materials, hard cables, and low strength, and achieve less copper, low cost, and light weight. Effect

Active Publication Date: 2010-06-16
JIANGSU ZHONGLI GRP CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, due to the small tensile force and low strength of aluminum, for copper-clad aluminum conductors with small diameters or small amounts of copper, the copper-clad aluminum conductors are easily broken and the processing difficulty is significantly increased, or even impossible to process.
However, if the diameter is increased or the amount of copper used is increased, the cable will be hardened, which is not conducive to laying

Method used

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  • Method for manufacturing copper coated aluminum five-core flame-retardant flexible electric cable
  • Method for manufacturing copper coated aluminum five-core flame-retardant flexible electric cable
  • Method for manufacturing copper coated aluminum five-core flame-retardant flexible electric cable

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Embodiment Construction

[0048] for figure 1 The shown copper-clad aluminum five-core circular flame-retardant flexible cable of the present invention, the method for manufacturing the cable includes: the step of making the copper-clad aluminum wire into a single conductive core 1; The core 1 is subjected to insulation treatment to form an insulation treatment step of an insulated wire core with an insulation layer 3; the step of cable-forming five insulated wire cores with an insulation layer 3 to form a cable; and extruding on the cable A step of wrapping plastic to form a flame-retardant sheath layer 5 . Since the cross-section of the single conductive core 1 is usually circular when manufacturing a single conductive core 1, it is usually not necessary to process the conductive core 1 into a circular conductive core 1. ; But if the cross-section of the single conductive wire core 1 is not circular, the conductive wire core 1 needs to be processed into a circular conductive wire core with a cross-s...

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Abstract

The invention discloses a copper-clad aluminum five-core flame retardant flexible cable and a manufacturing method thereof. The method comprises the steps that: a copper-clad aluminum conductor is made into a single conductive wire core; the single conductive wire core is processed into a conductive wire core provided with a section of a tile shape; an insulation process is carried out to the conductive wire core provided with the section of the tile shape, and an insulation process for forming an insulation wire core provided with an insulation layer is carried out; a cable-forming process iscarried out to five insulation wire cores with the insulation layers so as to form a cable yarn; plastic is extruded on the cable yarn so as to form a flame retardant restrictive coating, wherein, the step that the copper-clad aluminum conductor is made into the single conductive wire core comprises the steps that: a wire-drawing machine is utilized to draw the copper-clad aluminum conductor intoa single conductive filament; an annealer is utilized to carry out an annealing process to the single conductive filament; a wire-bunching machine is utilized to bunch a plurality of annealed singleconductive filaments into braided wires; a wire twisting machine is utilized to twist a plurality of braided wires into the conductive wire core. The cable of the invention has the advantages of low copper consumption, light weight and low cost.

Description

technical field [0001] The invention relates to wire and cable technology, in particular to a copper-clad aluminum five-core flame-retardant flexible cable and a manufacturing method thereof. Background technique [0002] For the concept of copper-clad aluminum, wire and cable manufacturers are no strangers, that is, the structure of each conductive monofilament that constitutes the conductive core is processed into the outer layer of copper and the inner layer of aluminum, which can save a lot of belongings. Copper, a strategic resource, can make copper play its biggest role. In the literature such as Chinese patent literature, there are many reports in the past, such as: the copper-clad aluminum communication cable introduced by the Chinese patent authorization announcement number CN2881898, the copper-clad aluminum data communication cable disclosed by CN2881899, and the copper-clad aluminum conductor communication cable recommended by CN200979818Y , CN101060024A public ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01B7/29H01B1/02H01B13/00
Inventor 王柏兴钱俊张兴飞苏振华周建栋刘焱鑫
Owner JIANGSU ZHONGLI GRP CO LTD
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