Preparation method of electroplating diamond fret saw

A technology of diamond wire and electroplating tank, which is applied in stone processing equipment, manufacturing tools, fine working devices, etc., can solve problems such as difficult cutting, environmental pollution, and different wire diameters, achieve continuous and rapid production, and reduce production costs , the effect of increasing the deposition rate

A technology of diamond wire and electroplating tank, which is applied in stone processing equipment, manufacturing tools, fine working devices, etc., can solve problems such as difficult cutting, environmental pollution, and different wire diameters, achieve continuous and rapid production, and reduce production costs , the effect of increasing the deposition rate

CN101602231BInactive Publication Date: 2011-08-03JIANGSU FUNLIN SUPER HARD TOOLS

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Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0031] The preparation method of electroplated diamond wire saw of the present invention comprises following process:

[0032] Step 1. Pretreatment before plating

[0033] a. Roughen the micron diamond particles in advance to increase the wear resistance of the micron diamond particles and the bonding fastness with the coating. The micron diamond particles are 10-80 μm,

[0034] B, in the cationic surfactant (hexadecyltrimethylammonium chloride) that nano-diamond powder is added with the mass ratio of 1: 3, make uniform and stable nano-diamond powder suspension, the particle diameter of nano-diamond powder 20~30nm,

[0035] c. Put the plating solution in the electroplating tank, then mix the nano-diamond powder suspension weighed at a mass ratio of 1:3 with micron diamond particles, add it to the plating solution for later use, and control the temperature of the plating solution to 40-70°C , and loop continuously,

[0036] d. Before the steel wire enters the electroplating ...

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Abstract

The invention relates to a preparation method of an electroplating diamond fret saw, comprising the following technological processes: 1. roughening processing is carried out to micrometer diamond particles in advance, nanometer diamond powder is added in cationic surface active agents according to the proportion of 1 : 3 by mass ratio, so as to prepare uniform and stable nanometer diamond powdersuspending liquid, plating solution is arranged in an electroplating tank, after the weighted nanometer diamond powder suspending liquid is mixed with the micrometer diamond particles according to the proportion of 1 : 3 by mass ratio, and then the mixture is added in the plating solution, the plating solution is circulated continuously, and nickel aminosulfonate is main material in the plating liquid, and boracic acid and nickel chloride are additionally added, and a magnetic stirring device is arranged in the electroplating tank; 2. a steel wire continuously and uniformly passes through theelectroplating tank, under the action of electrical current, nickel ions move to cathode from anode, so as to drive the nanometer diamond powder and the micrometer diamond particles to move to the steel wire, so as to lead the steel wire to be plated with the nanometer diamond powder and the micrometer diamond particles, meanwhile, chemical nickel-plating is carried out to the steel wire; 3. after the steel wire is separated from the electroplating tank, wires are wound up after being cleaned and dried. The method can continuously and quickly produce electroplating diamond fret saw, and the production efficiency is high.

Description

(1) Technical field [0001] The invention relates to a preparation method of an electroplated diamond wire saw. The electroplating diamond wire saw is mainly used to cut crystal rods (Ingot) such as monocrystalline silicon into wafers (Wafer). (2) Background technology [0002] In the past five years, the electronics, new energy, and optical industries have developed rapidly, and the number of manufacturers who cut monocrystalline silicon and other crystal rods (Ingot) into wafers (Wafer) has continued to increase. The mainstream cutting process on the market is "bare steel wire + abrasive slurry". Compared with the previous internal circular saw, this cutting method using free abrasives has the advantages of being able to cut large-diameter ingots and cutting multiple sets of wires at the same time, but it also has the following obvious disadvantages: [0003] 1) The ingot and its processing area are polluted by fat-based abrasive liquid; [0004] 2) The slurry-like grind...

Claims

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Application Information

Patent Timeline
03 Aug 2011
Publication
CN101602231B
IPC
B28D5/04
Inventors
庄政伟