Optimal design method for production line layout

A layout optimization and design method technology, applied in the field of engineering manufacturing, can solve problems such as the inability to reduce the impact of production fluctuations on production efficiency and reduce enterprise benefits, and achieve the effects of increasing output per unit time, improving production efficiency, and good application prospects

Active Publication Date: 2013-04-17
四川长虹智能制造技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0016] The technical problem to be solved by the present invention is that the existing production line balance planning method cannot reduce the impact of production fluctuation on production efficiency, thereby reducing the problem of enterprise benefits

Method used

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  • Optimal design method for production line layout
  • Optimal design method for production line layout
  • Optimal design method for production line layout

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0099] Embodiment 1, using the method of the present invention to design the layout of the plasma TV assembly production line

[0100] The company now plans to invest 20 million yuan to build a new plasma TV assembly workshop. The layout of the production line is designed respectively by adopting the traditional method and the method of the present invention. In this embodiment, the production takt unit is second, and the cost unit is ten thousand yuan.

[0101] Step 1: Generate atomic man-hour library and process library

[0102] 1.1 The product processing process is decomposed into atomic processes according to the design requirements, using the existing "time research" method "Basic Industrial Engineering" (Chemical Industry Press, first edition in 2011, Qi Ershi):

[0103] Table 1-1 Process segmentation table

[0104] Classification

Number of processes

cycle

All atomic processes

283 roads

1958 seconds

assembly atomic process

1...

Embodiment 2

[0162] Embodiment two, using the method of the present invention to design the layout of the refrigerator assembly production line

[0163] The company now plans to invest 30 million yuan to build a new refrigerator production workshop. Adopt traditional method and the method of the present invention respectively to

[0164] Production line layout design. In this embodiment, the production takt unit is second, and the cost unit is ten thousand yuan.

[0165] Step 1: Generate atomic man-hour library and atomic process library

[0166] 1.1 According to the design requirements, the product processing process is decomposed into atomic processes by using the "time research" method of Example 1:

[0167] Table 2-1 Process segmentation table

[0168] Classification

number of atomic processes

Cycle (seconds)

preinstalled

321

1379

foaming

1

412

Vacuum

1

1233

final assembly

217

855

test

1

...

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PUM

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Abstract

The invention relates to the field of engineering manufacture, in particular to an optimal design method for production line layout. The technical problem that the influence of production fluctuation on production efficiency cannot be reduced by the conventional method so as to reduce enterprise benefits is solved. According to the scheme, the optimal design method for new production line layout mainly comprises the following steps of: acquiring the labor house data of original sub-procedures; generating functional segments and a station number by adopting a line balancing planning method, so that the cycle time of a single line in each functional segment is shortest; when total investment C is determined, finding all N and S combinations consistent with a constraint condition by using an enumeration method; calculating the cycle time of each functional segment; calculating the overall cycle time of each [N, S] scheme; and performing calculation according to the steps, and when the total investment C is determined, determining a scheme with the shortest cycle time in all the [N, S] schemes as a target scheme. The method can be used for the design of the new production line layout and the modification of the conventional production line layout.

Description

technical field [0001] The invention relates to the field of engineering manufacturing, in particular to a production line layout optimization design method. Background technique [0002] In order to improve production efficiency or reduce staff and increase efficiency, in the field of manufacturing and processing, the layout of the workshop production line is often redesigned according to the economic resources invested and the order volume to be completed, and the production line is modified and optimized. The layout of the production line mainly includes the relationship between each functional section, the relationship between sub-lines in each section, and the arrangement of stations inside each sub-line. In the field of manufacturing and processing, there are several common layout methods for production lines, stations, and processes in the production system. For example, in the layout of large-scale manufacturing assembly lines, each station corresponds to a relativel...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06Q10/04
Inventor 赵勇潘晓勇李春川姚国红巫江符欣赖冬李冬张泉伟
Owner 四川长虹智能制造技术有限公司
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