Single-point longitudinal vibration controllable progressive forming system for metal plate

A longitudinal vibration and incremental forming technology, which is applied in the field of single-point longitudinal vibration controllable incremental forming systems for metal sheets, can solve the problems that the shape and size of the formed workpiece cannot reach the accuracy, the forming accuracy is restricted, and the indentation is easy to form. The effect of reducing high concentration, improving forming conditions, and avoiding wrinkling

Inactive Publication Date: 2013-05-01
JIANGXI UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
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AI Technical Summary

Problems solved by technology

[0007] (3) Due to the small contact area between the tool head and the plate, the contact pressure of the plate is highly concentrated in the small area near the tool head contact point, the deformation is too localized, and indentation is easy to form, and the plate will be damaged due to excessive accumulation of impact and work hardening. sunken
Therefor

Method used

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  • Single-point longitudinal vibration controllable progressive forming system for metal plate

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Experimental program
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Embodiment Construction

[0029] The schematic diagram of the single-point vibration progressive forming device for sheet metal is attached figure 1 shown.

[0030] Install the force sensor on the shaft end of the main shaft, connect one end of the exciter to the force sensor, connect the connecting rod to the output end of the vibrator, install the tool head on the connecting rod, and install the workbench under the tool head to be formed The sheet is clamped on the workbench.

[0031] The up and down movement of the spindle can make the tool head carry out axial feed during the machining process.

[0032] The force sensor installed on the main shaft collects the forming force signal of the sheet metal during processing, and provides raw data for the parameter controller.

[0033] Under the action of the pulse signal, the vibrator outputs a vibration signal of a certain frequency and amplitude to the connecting rod and the tool head, so that the tool head can obtain the impact load.

[0034] The si...

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Abstract

The invention discloses a single-point longitudinal vibration controllable progressive forming system for a metal plate. The main shaft of the single-point longitudinal vibration controllable progressive forming system for the metal plate is installed on a rack; a force sensor is installed on the shaft end of the main shaft; a vibration signal generator is connected with a vibration exciter; the vibration exciter is installed below the force sensor; a tool head is connected with the vibration exciter via a connecting rod; a workbench is installed just below the main shaft; the input end of a parameter controller is connected with the force sensor; and the output end of the parameter controller is respectively connected with the vibration frequency and amplitude control port of the vibration exciter as well as the X-shaft driving motor control port and the Y-shaft driving motor control port of the workbench. A single-point longitudinal vibration plasticity forming condition of the plate material is established by combining a forming technology parameter, a vibration mode parameter and a forming force parameter, and the parameter controller is used for monitoring and regulating the forming technology parameter and the vibration mode parameter in real time according to the plate material forming technology state and the vibration plasticity forming condition. The single-point longitudinal vibration controllable progressive forming system for the metal plate, which is disclosed by the invention, has the beneficial effects that the technical defects of single-point progressive forming can be overcome, the technology parameter and the vibration mode parameter can be monitored and regulated in real time according to the plate material vibration plasticity forming condition in the forming process, and efficient and precise progressive forming of the metal plate material can be realized.

Description

technical field [0001] The invention relates to a single-point longitudinal vibration controllable progressive forming system for metal plates. Background technique [0002] Sheet metal forming is widely used in the manufacture of aviation, ship and automobile panels. However, the traditional sheet metal forming process mostly requires the use of molds, which has the problems of long cycle, high cost and low flexibility, and it is difficult to adapt to small batches. Variety and sample trial production needs. In order to solve the above problems, sheet metal single-point incremental forming technology has attracted widespread attention from researchers at home and abroad because of its advantages of being able to quickly manufacture required forming parts directly from CAD data without using traditional forming equipment and molds. [0003] The single-point progressive forming of metal sheet is to use the idea of ​​layered manufacturing to replace the surface of the mold wi...

Claims

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Application Information

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IPC IPC(8): B21D31/00
Inventor 蔡改贫罗小燕姜志宏陈浩华
Owner JIANGXI UNIV OF SCI & TECH
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