279results about How to "Improve stress status" patented technology

The invention discloses a multi-stage magnetic field arc ion plating method for a lining positive bias straight pipe, and belongs to the technical field of material surface treatment. The problems that in a multi-stage magnetic field filtering device, pollution to the inner wall of a pipeline due to macroparticles needs to be removed, and losses are caused in the plasma transmitting process need to be solved. The method comprises the steps that firstly, a workpiece to be coated is arranged on a sample table in a vacuum chamber, and a related power source is powered on; and secondly, film deposition is conducted, when the vacuum degree in the vacuum chamber is smaller than 10-4Pa, work gas is guided in, the air pressure is adjusted, a coating power source is started, meanwhile, energy of plasmas is adjusted through a grid bias power supply, the macroparticle defect is further eliminated through a lining positive bias straight pipe device, the transmission efficiency of the arc plasmas is guaranteed through the lining positive bias straight pipe device, needed technology parameters are set, and film deposition is conducted.

The invention discloses a method and the die for preparation of a hot forging ring billet of the guard ring of generator, and relates to a forging technique and the device of guard ring part of generator. The prior hot forging technique is flat-die forging, easily to produce crack in the process. The invention using confined shaping in die instead of flat-die forging, it improves the state of stress and prevents the crack effectively. With the symmetry of sphere plunger axis in the process of fan boring, the crystal particles are fine and uniform, which provides a perfect condition for cold strain intensification. With the jacket shaping of billet, it can improve lubrication and decrease friction, and can keep the temperature of the hot billet effectively, improving the plasticity and decreasing the shaping pressure. The invention solves the three problems that the crack is easy to produce, the structure property is not uniform, and the shaping pressure is large; compared with the prior technique, the invention has a projecting progress and a distinctive effect.

The invention relates to an inside-laser coaxial powder feeding laser impacting and forging composite machining forming device and method. The device comprises a master controller, a pulse laser device, a continuous laser device, a temperature inductor, a coaxial powder feeding device, a visual tracking system, a workbench, a mechanical arm, a metal powder container and a gas container. The pulse laser device, the continuous laser device, the temperature inductor and the visual tracking system are all arranged above the workbench. The mechanical arm tightly clamps the coaxial powder feeding device, so that the coaxial powder feeding device is located between the continuous laser device and the workbench, and is coaxial with the continuous laser device. The coaxial powder feeding device communicates with the metal powder container and the gas container. The pulse laser device, the continuous laser device, the temperature inductor, the visual tracking system, the mechanical arm, the metal powder container and the gas container are all connected with the master controller. The inside-laser coaxial powder feeding laser impacting and forging composite machining forming device and method can solve the problems of insufficient fusion and incomplete fusion of the Gaussian light spot edges, inner defects of gas holes, incomplete fusion, cracks and shrinkage are effectively eliminated, and the inner stress state of a formed part is greatly improved.

The invention relates to a martensitic stainless steel forged piece and a forging and rolling heat treatment integrated production process. The martensitic stainless steel forged piece comprises the following chemical components: 0.4-0.7% of C, 0.1-0.3% of Si, 1.6-1.8% of Mn, 0.01% of P, 0.008% of S, 0.03-0.05% of Nb, 0.02-0.06% of V, 0.006-0.015% of Ti, 0.9-1.3% of Ni, 13.3-13.6% of Cr, 0.2-0.4% of Cu, 0.4-0.6% of Mo, 0.08-0.09% of N, 0.1-0.3% of Al, 0.008-0.009% of B, 0.1-0.3% of composite rare earth and the balance of Fe. According to the martensitic stainless steel forged piece disclosed by the invention, by limiting the components and process parameters, the corrosion resistance of the stainless steel forged piece is ensured, and the corrosion resistance at the part with splashing of water drops is especially improved.

The invention discloses a severe plastic deformation method and a severe plastic deformation device for pressing and rolling the corner of a non-equal channel. According to the severe plastic deformation method and the severe plastic deformation device for pressing and rolling the corner of the non-equal channel, an equal-channel angular pressing (ECAP) technology and an ARB (Accumulative Roll Bonding) technology are integrated. The concrete process comprises the following steps that pressing force is applied after a test sample, a punching head and a mould are simultaneously preheated to pressing and rolling temperature, so that the test sample passes through the position of the channel corner of the device for pressing and rolling the corner of the non-equal channel completely; compressive deformation is generated when shear deformation is generated by the test sample so as to finish a first pass pressing and rolling process; the test sample is cut into L1/L2 parts along a length direction, and the L1/L2 parts are placed in an I channel; and the steps are repeated so as to finish multi-pass pressing and rolling deformation. The mould of the device is provided with the I channel and an II channel which are intersected and also have non-equal sections. The design is reasonable, the structure is simple, and the manufacturing cost is low. According to the method disclosed by the invention, the advantages of the ECAP technology and the ARB technology are integrated, and the mechanical property of a material is effectively enhanced. The process is short in procedure, high in efficiency and low in cost and is simple to operate. The severe plastic deformation method and the severe plastic deformation device for pressing and rolling the corner of the non-equal channel can be widely used for the field of processing metal materials, such as pure metal and alloy.

The invention relates to a method for forging a large forging, which comprises the following steps: heating a casting blank or continuous casting blank to a forging temperature, and keeping the temperature; 2, cooking to reduce the surface temperature of the casting blank to 700 to 800 DEG C while keeping the high temperature in a central part, and performing central compression forging with a total deformation degree of 6 to 20 percent on a blank material when the difference between the internal temperature and the external temperature reaches 400 to 450 DEG C to obtain a steel blank; and 3) cooling the whole steel blank to 700 to 800 DEG C, rising the temperature at a speed of 50 to 100 DEG C/h to a forging temperature, keeping the temperature, namely keeping the surface regional temperature of the steel blank to a forging temperature and the central temperature still between 700 and 800 DEG C, and performing forging with a total deformation amount of 6 to 20 percent of the steel blank. The large-forging forging method can effectively eliminate the drawbacks of large forgings and improve the mechanical properties and surface and central deformation uniformity and structural and mechanical property uniformity of the large forgings.

The invention relates to a water-cooled reactor which comprises an outer cylinder, a radial reaction basket, a water-cooled system, a central pipe, a water chamber, a steam chamber and a loading and unloading structure. The radial reaction basket is located in the outer cylinder. A gap is formed between the radial reaction basket and the outer cylinder. The water-cooled system comprises a water-cooled pipe extending into the radial reaction basket. The water-cooled pipe is communicated with both the water chamber and the steam chamber. The central pipe extends into the radial reaction basket, partly penetrates through the radial reaction basket and extends out of the outer cylinder. The water-cooled reactor further comprises a lower pipe plate and an upper pipe plate which are arranged in the outer cylinder in a spaced mode. The upper pipe plate is a certain distance away from one end of the outer cylinder. One of the water chamber and the steam chamber is formed between one end of the outer cylinder and the upper pipe plate, and the other of the water chamber and the steam chamber is formed between the lower pipe plate and the upper pipe plate. An arc-shaped pipe plate serves as the lower pipe plate. In the water-cooled reactor, the arc-shaped pipe plate serves as the lower pipe plate, and therefore the thickness of the lower pipe plate can be designed to be thin after bearing pressure, the weight of the device can be reduced, and device cost is saved.

The invention discloses a ballastless track-structured waterproof vibration-reducing flexible protecting structure and a paving method thereof. A waterproof linking layer and a buffer protecting layer are paved between the bottom of a ballastless track foundation plate and the top surface of a surface layer/bridge deck slab of a roadbed in a full-width manner. According to the ballastless track-structured waterproof vibration-reducing flexible protecting structure, by virtue of the linking layer and the buffer protecting layer which are paved on the full fracture surface, the overall stereoscopic water proofing and the integrality are realized; by regulating the dynamic modulus, the damping characteristic and the deformation adaptability of an asphalt concrete protecting layer by virtue of a special modifying enhancer, the rigidity matching and buffer vibration reducing functions are realized; and by enhancing the load diffusivity, the fatigue durability and the water damage resistance of asphalt concrete by virtue of the special modifying enhancer, the problems of premature failure, interlayer slurry extruding, disengaging, even frost heaving and the like of waterproof layers of existing ballastless track roadbeds are effectively solved, the integrality, the smoothness, the uniformity and the long-term stability of a lower base structure of a track are improved, and good and stable support is provided for a ballastless track plate, so that the fatigue life of the track plate is prolonged. The ballastless track-structured waterproof vibration-reducing flexible protecting structure is a long-lasting protection scheme.

The invention discloses a differential pressure forming method for local large-deformation hollow pieces and belongs to the technical field of manufacturing of metal hollow members. The differential pressure forming method includes steps of firstly placing a pipe billet into a rear die, loading a punch into the pipe billet and sealing; injecting high-pressure liquid to the inner and outer surfaces of the pipe billet at the same time, keeping pressure in the pipe billet larger than the pressure of the outer surface of the pipe billet and forming controllable pressure difference; pushing the punch to axially feed to realize material supplement by the aid of a hydraulic cylinder, and enabling the pipe billet to generate local large deformation under the action of inside and outside hydraulic differential pressure; finally, discharging the high-pressure liquid and obtaining a local large-deformation hollow piece. By controlling inside and outside pressure difference of the pipe billet, stress state during local expansion of the pipe billet can be improved, expansion can be sufficiently realized and expansion limit is increased. Hydraulic oil is injected onto the outer surface of the pipe billet, lubricating between the outer surface of the pipe billet and a form cavity of the die is evidently improved, friction is reduced, and axial supplement and final forming are facilitated.

The invention relates to a reinforcing and repairing measure for existing concrete box girder bridges, and discloses a method for actively reinforcing a large-span concrete box girder bridge web plate, comprising the following steps: (1) according to the structural parameters of the concrete box girder bridge and by adopting a structural analysis method and corresponding general or special analysis software, a finite element model of a simulated reinforced plate shell concrete box girder bridge is established, thus obtaining the magnitude of the main pulling stress, the vertical stress, the longitudinal stress and the shearing stress of the box girder web plate before reinforcement and the distribution rule thereof; (2) the difference between the main pulling stress and the limited value allowed by the 'Standard' is compared to obtain the target increment value of the vertical stress of the bridge girder, and the actual reinforcement parameters are determined according to the target value; (3) drilling is carried out on the upper margin and the lower margin of the concrete box girder web plate, steel strands are installed and transversally stretched; (4) a wedge block A is used for jacking up the steel strands, then a jack is used for jacking up and pulling the steel strands to the allowed tensioning force, and the steel strands are tensioned one by one; and (5) crack is mended.

The invention discloses a surfacing repair method for a dissimilar metal pipeline of a safety end of a voltage stabilizer in a nuclear power station. The surfacing repair method comprises the following steps: depositing a stainless steel cladding layer on the inner wall of a low-alloy steel pipe section; surfacing a buttering layer onto the end surfaces of the low-alloy steel pipe section and the stainless steel cladding layer; enabling the buttering layer and a transition connection pipe to form a U-shaped groove, and connecting the two parts in a welding manner to form a buttering weld; excavating out a stainless steel weld from a weld between the transition pipe section and the pipe section, carrying out repair welding on the stainless steel weld, and polishing a repair welding weld to enable the repair welding weld to be level with the pipe section; and surfacing a nickel-based alloy surfacing layer on the low-alloy steel pipe section, the buttering layer, the buttering weld and the pipe section. With the adoption of the method, the stress state of the surfacing layer is improved, the surfacing repair process is simplified, the field surfacing repair difficulty is lowered, and safe, reliable and efficient surfacing repair for a dissimilar metal joint of the safety end of the voltage stabilizer is realized.

An asymmetric support structure of entry driven along, gob-side (EDG) under unstable roof in deep mines and construction method thereof. The asymmetric support structure includes roadway roof support structure, a gob-side support structure and a solid coal seam-side support structure. The roadway roof support structure includes a reinforcing wire mesh, a W-section steel strap, high-strength pretensioned bolts, and cable bolts and matching steel straps. The gob-side support structure includes a reinforcing wire mesh, a W-section steel strap, high-strength pretensioned yielding bolts and grouting cable bolts and its matching steel straps. The solid coal seam-side support structure includes a reinforcing wire mesh, a reinforced beam and steel strap pallet subassembly, high-strength pretensioned yielding bolts and cable bolts and its matching steel straps. The roadway roof support structure, gob-side support structure and solid coal seam-side support structure beneficially together form the asymmetric support structure.

The invention relates to a process for forging stepped shafts, in particular to a process utilizing an upper flat and lower V-shaped anvil to forge stepped shafts. The method utilizing the upper flat and lower V-shaped anvil to forge the stepped shafts includes the following steps of rotating a blank by 45 degrees once the anvil is pressed, rotating the blank by 180 degrees at each step including four times of pressing of the anvil, and finally rotating the blank by 360 degrees in each cycle including two steps. The process has the advantages that a deformation area of a forged part has fine stress states, a center area of the forged part has excellent forge penetration, the offset of the axis of the deforming portion is low, the internal stress of the blank is fine, no tensile stress is applied to the transverse direction, and center compaction is facilitated.

The invention discloses a uniform upsetting forming method for a large-height-diameter-ratio magnesium alloy bar. The uniform upsetting forming method includes the steps that firstly, a large-height-diameter-ratio upsetting forming die is designed, wherein the die comprises a male die body and a female die body, the end face of a punch of the male die body is in the shape with the convex middle and the concave periphery and has a wave outline composed of a concave arc, a convex arc and a concave arc in sequence when seen from the axial section, a plane is formed in the middle portion of the bottom of a die cavity of the female die body, a groove is formed in the periphery of the bottom of the die cavity of the female die body, the plane and the groove in the periphery are in smooth transition, and the wave shape with the two concave sides and the plane middle is shown when the bottom of the die cavity of the female die body is seen from the axial section; secondly, a circular shallow groove, namely, an upper groove, is turned in the surface of the upper end of a magnesium alloy cylinder blank, a circular shallow groove, namely, a lower groove, is turned in the surface of the lower end of the magnesium alloy cylinder blank, and a certain number of lubricant is smeared and reserved in each groove; thirdly, the die is preheated, and the magnesium alloy cylinder blank is placed in the die to be subjected to heat preservation and upsetting; and fourthly, upsetting extrusion forming is conducted on the magnesium alloy cylinder blank through the die, and die disassembling is performed. By means of the method, the forming uniformity is improved, the friction force between the die and the magnesium alloy bar is reduced, and performance of forgings is improved.

The invention discloses a rotary electric field and magnetic field synchronously assisted laser welding device and method and belongs to the field of laser welding. The welding device comprises an electricity and magnet regulating device and a positioning and clamping tooling. Supporting columns and rotary air cylinders in the positioning and clamping tooling are mounted on a bottom plate. An electric field generation bottom plate is mounted on the supporting columns. Press blocks are mounted on the rotary air cylinders correspondingly. Neodymium iron boron permanent magnets in the electricityand magnet regulating device are fastened to a magnetic field regulating disc. Insulation sleeves, a welding laser head and the magnetic field regulating disc are mounted on a direct drive motor. Thedirect drive motor is mounted on a main shaft. The two poles of an electric field power source are connected to the electric field generation bottom plate and the welding laser head correspondingly.By means of the device and method provided by the invention, easy, convenient and fast regulation of a rotary magnetic field and a steady electric field can be achieved, continuous regulation of the intensity can be achieved, synchronous movement of the electric field and the magnetic field along with welding laser beams is guaranteed, and therefore, the forming quality of laser welding joints isimproved by setting the reasonable laser technological parameters including the power, the focal length, the defocusing amount, the helium protective gas flow rate and the like.

The invention provides a method for preparing a novel GaN-based laser and a GaN-based laser. According to the method of the invention, a series of critical technologies and scientific problems in the preparation of a GaN-based laser can be solved through adopting a metal organic chemical compound vapor phase epitaxy technique. According to the technical scheme of the invention, the method for preparing the novel GaN-based laser includes the step that with trimethylgallium, trimethylindium and trimethylaluminum adopted as a III-family source, ammonia adopted as a V-family source, and silane adopted as an n type doping source, and magnesocene adopted as a P type doping source, the metal organic chemical compound vapor phase epitaxy technique is utilized to prepare the novel GaN-based laser. According to the method for preparing the novel GaN-based laser of the invention, a multi-cycle In component linear graded InxGa1-xN/GaN superlattice structure, replacing a traditional single GaN layer, is adopted as the waveguide layer of the GaN-based blue laser, and therefore, limiting factors of a light field in a laser emission region can be effectively improved, and the gain of the active regions of quantum wells can be improved.

The invention discloses a roll bending forming device for ten-hole micro-channel flat tubes. The roll bending forming device comprises an uncoiling machine, a straightening machine and a roll bending forming unit which are sequentially arranged. The roll bending forming unit comprises an upper row of mill rolls, a lower row of mill rolls, a brazing flux coating device and a product straightening device, multi-pass roll bending forming roll pairs are sequentially configured to form the upper row of mill rolls and the lower row of mill rolls, the brazing flux coating device and the product straightening device are arranged among the roll bending forming roll pairs, gaps are reserved between the upper row of mill rolls and the lower row of mill rolls, and the shapes and the sizes of the gaps are matched with the shapes and the sizes of the ten-hole micro-channel flat tubes. The invention further discloses a forming method implemented by the forming device. The roll bending forming device and the forming method have the advantages that precision dies can be omitted, a series of problems caused during continuous extrusion can be solved, and the manufactured flat tubes are stable in quality; the extrusion speed normally ranges from 2 meters per minute to 3 meters per minute when ten-hole micro-channel flat tubes are manufactured in an extrusion mode, but the roll bending technological manufacturing speed is higher than 80 meters per minute, and the manufacturing efficiency can be improved by 20 times as compared with the traditional extrusion mode; additional welding techniques are omitted in roll bending forming procedures, and integral heat exchangers can be manufactured only by the aid of a brazing technique.

The invention relates to a steel box girder manufacturing and welding process. The steel box girder manufacturing and welding process comprises the following steps that step 1, raw materials are pretreated; step 2, raw material blanking is carried out; step 3, steel box girder sections are manufactured; step 4, main beams are spliced; step 5, the main beams are welded; step 6, the main beams are corrected; and step 7, the steel box girder is assembled and welded on a construction site. The steel box girder manufacturing and welding process has the effects that welding deformation can be reduced, the part stress state is improved, and the box girder quality is guaranteed.

The invention discloses a multi-field collaborative coupling rolling platform. The platform comprises a rack, a clamp groove which is mounted on the rack, used for clamping a workpiece and provided with a permanent magnet field, a vortex heating piece capable of achieving vortex effect heating of the workpiece, two high-energy electrode assemblies and two ultrasonic vibration generators capable ofachieving ultrasonic vibration. The clamp groove is made of an insulation material, a permanent strong magnet is buried in the groove bottom face of the clamp groove, the two ultrasonic vibration generators comprise a transverse ultrasonic vibration generator and a vertical ultrasonic vibration generators, under the collaborative effect of the two ultrasonic vibration generators, a two-dimensional ultrasonic field can be formed on different amplitudes, different vibration frequencies or different vibration phases, and stress loading and releasing cycle between a tool and the workpiece in themachining process can be optimized. The multi-field collaborative coupling rolling platform can machine different plane materials, and material surface reinforcing layers of a laboratory and actual application can be achieved.

The invention relates to a method for supporting a tunnel roof below a mined-out area. In the method, steel belt combination hydraulic power expansion anchor rods are used for supporting the tunnel roof below the mined-out area. The method comprises the following steps of: erecting temporary supports for the tunnel roof dug out below the mined-out area and at both sides of the tunnel roof, laying a metal net and a steel belt on the roof so as to lead the steel belt to push down the metal net, using a single prop to support the steel belt, and punching holes and drilling holes on the tunnel roof through orifices of the steel belt; then sequentially placing the hydraulic power expansion anchor rods in boreholes, leading the steel belt to be clung to a top plate by a tray, injecting high pressure water with the pressure of 20 to 22MPa into the hydraulic power expansion anchor rods one by one, wherein the liquid injection time for each steel belt combination hydraulic power expansion anchor rod is not less than 2min; and repeating the steps till finishing the support of the tunnel roof below the mined-out area. The method solves the difficult problem that a traditional resin anchoring anchor rod can not be anchored in the mined-out area and can not effectively support the top plate of the tunnel roof below the mined-out area at a very short distance; and the method has simple process and is convenient to operate.

Convex profile surface includes position section, transition section and division section. Characters are that the transition section and division section are concave surface, and radius of curvature of drum type roller is less than radius of curvature of the concave surface to be matched. The manufacturing method is method of four coordinates interlock of processing in single side face including interlock between z1 rotation axis of cam and z2 rotation axis of cutting tool as well as straight-ahead travel of cutting tool along y2 and z2 coordinates. Features are: small abrasion, low noise, long service life and raised manufacturing accuracy and efficiency.

The invention discloses a welding method of a super-thick steel casting. Process steps include S1, preparing a joint: an asymmetric X-type groove is adopted; S2, preheating: the front side and the reverse side are uniformly heated, the preheating temperature is set within the range of 150-160 DEG C, and the heating rate does not exceed 100 DEG C / h; S3, back welding: gas shielded welding backingis carried out on flux-cored welding wires for three layers, and fire warming is carried out to remove stress after each weld seam is welded; S4, reverse side air gouging: air gouging back chipping and carburized layer removal are carried out; S5, reverse side back welding: back welding is carried out by three layers after the temperature of the steel casting reaches a preheating temperature according to the method described in the step 2, and fire warming is performed on each weld seam to remove stress; S6, filling and cover surface welding: the front side and the reverse side are welded respectively by one welder simultaneously and symmetrically, and hammering is carried out layer by layer after each layer of weld beads of each weld seam is welded; and S7, 550 DEG C *2h heat treatment after stress removal is carried out immediately after the completion of welding. By means of the method, welding stress and welding deformation can be significantly reduced, and the probability of generating steel casting welding cracks is greatly reduced.