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877results about How to "Guaranteed corrosion resistance" patented technology

Stainless steel compound welding steel pipe and manufacturing method thereof

The invention discloses a stainless steel compound welding steel pipe and a manufacturing method thereof. The stainless steel compound welding steel pipe is formed by welding stainless steel compound hotly-rolled rolling plates through a welding line, wherein the welding line is formed by a stainless steel compound welding line and a carbon steel welding line. The manufacturing method comprises the following steps of: milling an edge and arranging a groove; when putting a stainless steel compound layer on the inner layer, firstly utilizing gas shield welding to weld a middle layer; then, utilizing a stainless steel welding strip to weld a stainless steel compound layer welding line in an argon arc welding manner; then, utilizing a carbon steel welding strip to weld the carbon steel welding line by a submerged-arc welding manner; when the stainless steel layer is less than 0.9 mm, directly welding a stainless steel welding line by submerged-arc welding; and when the stainless steel compound layer is located at the outer layer, firstly welding the carbon steel welding line by adopting the carbon steel welding strip and the submerged-arc welding, and adopting the stainless steel welding strip and the argon arc welding manner to weld the stainless steel compound layer welding line. According to the stainless steel compound welding steel pipe and the manufacturing method thereof, the manufactured stainless steel compound welding steel pipe has high structural strength and strong corrosion resistance; and the bonding strength of an inner pipe and an outer pipe is not less than 200 MPa.
Owner:ZHEJIANG KINGLAND & PIPELINE TECH

Method for welding anticorrosion steel pipeline with no internal repaired mouth

InactiveCN103008988AReduce the chance of welding defectsRigid enoughArc welding apparatusChemical industryAlloy
The invention provides a method for welding an anticorrosion steel pipeline with no internal repaired mouth, which is applicable to the anticorrosion treatment of a steel pipeline welding connector with an anticorrosion coating in the petroleum industry and the chemical industry. The method is characterized in that a groove with a certain length and depth is machined on a position which is at a certain distance from the end part of the steel pipe, an anticorrosion alloy material is surfaced on the groove, the end part of the surfaced steel pipe is machined into a V-shaped groove, an anticorrosion coating with sufficient thickness is coated on the inner wall of the steel pipe, the anticorrosion coating covers sufficient length of the anticorrosion alloy surfacing layer, then two steel pipes are in butt connection with each other, layering welding is carried out after the two steel pipes are fixed on one point, an argon tungsten-arc welding method is adopted, the anticorrosion alloy material which is identical to that of the surfacing is selected as the filling material, and argon is filled into the pipe to protect the pipe in the welding process. Due to the adoption of the novel technology for welding the anticorrosion steel pipeline with no internal repaired mouth, the corrosion resistance of the inner wall and a weld mouth of the pipeline can be guaranteed, the internal mouth repairing technology on the spot after the welding can be avoided, characteristics such as simplicity in construction and reliability in performance can be realized, and the method is suitable for the real engineering application of the petroleum and chemical industry fields.
Owner:HARBIN INST OF TECH

Gradient-pore silicon nitride and silicon carbide combined film tube and preparation method therefor

The invention belongs to the field of porous ceramic materials and particularly relates to a gradient-pore silicon nitride and silicon carbide combined film tube and a preparation method therefor. The film tube material is prepared from silicon nitride and silicon carbide, and a gradient filtering structure is formed by a supporting body layer and a surface film layer; a supporting body is formed through combining silicon nitride produced from a reaction with coarse silicon carbide grains and has the average pore size of 10 to 80 microns, the surface film layer is formed through combining the silicon nitride produced from the reaction with fine silicon carbide grains and has the average pore size of 0.1 to 20 microns, and the overall porosity of the film tube is 35% to 50%. The preparation method sequentially comprises the steps of carrying out batching, forming the supporting body, preparing the film layer and carrying out firing, wherein the forming is carried out by adopting isostatic pressing, the forming pressure is controlled to 40MPa to 150MPa, the firing temperature is controlled to 1,400 DEG C to 1,650 DEG C, and the heat preserving time is 3 to 5 hours. The film tube can be used in an oxidative atmosphere, can also be used in a reducing atmosphere, is high in acid-alkali corrosion resistance and can be applied to the filtering and purifying of various high- and low-temperature fluids of coal gasification chemical industry, IGCC and PFBC coal-gasified power generation, high-temperature flue gas, automobile exhaust gas, water purification and the like.
Owner:INST OF METAL RESEARCH - CHINESE ACAD OF SCI

Method for efficiently compounding fusion-covering reinforced steel rail through laser and auxiliary heat source

The invention discloses a method for efficiently compounding a fusion-covering reinforced steel rail through laser and an auxiliary heat source. The laser and the auxiliary heat source act on a to-be-fusion-covered area on the surface of the steel rail simultaneously, as a main heat source, the laser makes the material of a fusion-covering layer and the material on part of the base of the surfaceof the steel rail quickly fused simultaneously to form a fusion pool, the auxiliary heat source and the laser heat source move in the same direction at the same speed and preheat and / or postheat the laser fusion pool, a heat influence area and the surface layer of the base of the steel rail, the temperature gradient of the steel rail is lowered, thus the cooling speed of the steel rail is lowered,and the phenomena of transforming of a martensite in a heat influence area and cracking are avoided. Through the compounding effect, the critical cooling time for transforming an austenite to a pearlite is shortened in the heat influence area wherein the cooling time is larger than a CCT curve or a TTT curve, so that the mechanical performance among the fusion-covering layer, the heat influence area and the base is reasonably matched, the rigidity curve is smooth in distribution, and the overall fatigue performance is good. The method can fuse-cover a metal layer on the surface of a field ofa railway steel rail on line and can also achieve fuse-covering machining on the surface of the steel rail in a production workshop.
Owner:HUAZHONG UNIV OF SCI & TECH +1

Welding method of deck structure of stainless steel compound plate for railway steel bridge

ActiveCN101797667AGuaranteed weld thicknessGuaranteed uncertaintyArc welding apparatusWelding/soldering/cutting articlesAusteniteTransition layer
The invention discloses a welding method of a deck structure of a stainless steel compound plate of a railway steel bridge, which comprises the following steps: selecting structural steel for a bridge with thickness of 16-20mm as a base layer, selecting austenitic stainless steel with thickness of 2-4mm as a multiple layer, and removing 3-6mm of cladding material materials at each of two edges of welding grooves in advance, wherein the groove angle is 45-65 degrees, and the groove spacing is 4-8mm; the method comprises the following steps: firstly, assembling positioned welding, and then, carrying out backing welding by CO2 gas shielded welding; then, carrying out welding of the base layer by submerged-arc welding; and finally, carrying out welding of a transition layer and the multiple layer by the CO2 gas shielded welding. By adopting a specific groove type, the invention eliminates uncertain human factors and solves the problems that the thickness of the deposited metal of the base layer is insufficient, the multiple layer can be molten by mistake when the substrate layer is welded, and the like; the reverse formation is good, so that the reverse back gouging process is omitted; and the invention has the advantages of good assembly quality and easy realization of mechanization and automation, improves the production efficiency, and is convenient for ensuring the corrosion resistance of the multiple layer.
Owner:725TH RES INST OF CHINA SHIPBUILDING INDAL CORP

Double-plastics finned wound corrugated pipe and method for manufacturing same

The invention discloses a double-plastics finned wound corrugated pipe and a method for manufacturing the same. A pipe wall of the double-plastics finned wound corrugated pipe is in the shape of a corrugated pipe which is squeezed and inflated and is integrated by means of spirally winding and hot melting, a bell socket and a spigot socket are respectively formed in two ends of the double-plastics finned wound corrugated pipe, cavities are arranged in corrugations of the pipe wall, strip-shaped plastic reinforcing ribs are arranged in the cavities and are perpendicular to the pipe wall, the outer edge of each plastic reinforcing rib is connected with a crest ring surface of the corresponding cavity by means of hot melting, and the inner edge of each plastic reinforcing rib is annularly connected with the other surface of the corresponding cavity by means of hot melting. The double-plastics finned wound corrugated pipe and the method have the advantages that the double-plastics finned wound corrugated pipe is good in ring stiffness and corrosion resistance and long in service life, and future maintenance investment is nearly zero; the bell socket and the spigot socket are connected with each other by means of electric hot melting, so that a system is good in airtight property, and forming machines implemented in a manufacturing procedure are simple and are low in investment and cost; the double-plastics finned wound corrugated pipe and the method can be widely applied to wall pipes with large and super-large apertures for drain and blowdown structures.
Owner:黄楠伟

Gradient-porosity pure silicon carbide membrane tube and preparation method thereof

The invention belongs to the technical field of multipore ceramic materials and preparation thereof, and particularly relates to a gradient-porosity pure silicon carbide membrane tube and a preparation method thereof. The gradient-porosity pure silicon carbide membrane tube consists of pure SiC; a gradient filter structure consists of a supporting body layer and a surface membrane layer, wherein the supporting body is formed by stacking and combining roughly granular SiC, and the average aperture is 5-120 mu m; the surface membrane layer is formed by stacking and combining finely granular SiC, and the aperture is 0.1-20 mu m; and the whole porosity of the membrane tube is 25-50%. The preparation method comprises burdening, forming the supporting body, preparing the membrane layer and sintering, wherein forming is performed under equal static pressure; the forming pressure is controlled between 40 and 150MPa; the sintering temperature is controlled between 1,500 and 2,400 DEG C; and heat is preserved for 0.5-5 hours. The method is easy to implement, and the performance of a product can be guaranteed. The gradient-porosity pure silicon carbide membrane tube can be used under an oxidization atmosphere and a reduction atmosphere, is high in acid and alkaline corrosion resistance and can be applied to gas chemical engineering and integrated gasification combined cycle (IGCC) and pressurized fluidized bed combustion (PFBC) power generation and used for filtering and purifying various types of high- and low- temperature fluid, such as high-temperature flue, automobile tail gas, water and the like.
Owner:INST OF METAL RESEARCH - CHINESE ACAD OF SCI

Method for welding circumferential weld between metal thin-wall clad layer and base layer of clad pipe

The invention provides a method for welding circumferential weld between a metal thin-wall clad layer and a base layer of a clad pipe, which is used for welding circumferential weld of dual-metal clad steel pipes. The method is characterized by (A) groove processing: cleaning oil stains on the groove; (B) carrying out surfacing on the truncated edge, close to the clad layer, of the groove and coping the groove; (C) fitting up the groove of the dual-metal clad pipe; (D) root backing weld: adopting the gas tungsten arc welding method and carrying out welding along the groove of the dual-metal clad pipe under the state of argon-filled protection inside the pipe; (E) carrying out second layer welding on the root backing weld and welding the welding base layer of the dual-metal clad pipe; and (F) filled welding and cosmetic welding: wherein the welding materials are stainless steel electrodes. The method has the following effects: adopting 309 or 309Mo welding materials, thus ensuring the strength and good toughness of the weld; eliminating the gaps which probably exist between the clad layer and the base layer at the end of the groove; and increasing the effective thickness of the stainless steel layer at the groove root so that the quality of the welding joints are insensitive to misalignment, thus ensuring the corrosion resistance.
Owner:SHANGHAI HUGONG ELECTRIC WELDING MACHINE MFG

Super-high-strength martensite aging stainless steel resistant to seawater corrosion

The invention belongs to the field of high-strength stainless steel and provides martensite aging stainless steel which is high in toughness and good in corrosion resistance. The strength of the martensite aging stainless steel reaches 2000 MPa or above. The specific chemical constituents of the martensite aging stainless steel comprise, by weight percentage, less than or equal to 0.03% of C, 13.0-14.0% of Cr, 5.5-7.0% of Ni, 5.5-7.5% of Co, 3.0-5.0% of Mo, 1.9-2.5% of Ti, less than or equal to 0.1% of Si, less than or equal to 0.1% of Mn, less than or equal to 0.01% of P, less than or equal to 0.01% of S and the balance Fe. The stainless steel has the excellent seawater corrosion resistance; the pitting potential Epit is greater than or equal to 0.15 V, and high tough fit is achieved; sigma b is greater than or equal to 2000 MPa, sigma 0.2 is greater than or equal to 1700 MPa, delta is greater than or equal to 8%, and psi is greater than or equal to 40%; the martensite aging stainlesssteel is applicable to manufacturing of high-strength and high-toughness structural components used in a chloridion-containing rigorous corrosion environment such as seawater; the content of preciousmetal Co in the steel is low; material production cost is effectively lowered; and wide application prospect is achieved.
Owner:INST OF METAL RESEARCH - CHINESE ACAD OF SCI +1

Ni-based corrosion resistant alloy for high-acidity oil-gas field and manufacturing method of oil casing of Ni-based corrosion resistant alloy for high-acidity oil-gas field

The invention relates to Ni-based corrosion resistant alloy for a high-acidity oil-gas field and a manufacturing method of an oil casing of the Ni-based corrosion resistant alloy for the high-acidity oil-gas field. The Ni-based corrosion resistant alloy comprises the following chemical components by weight percent: smaller than or equal to 0.03% of C, 21.0-24.0% of Cr, 18.0-20.0% of Fe, 7.0-9.0% of Mo, 1.5-2.0% of Cu, smaller than or equal to 3.0% of Co, smaller than or equal to 3.0% of W, smaller than or equal to 0.50% of Nb and Ta, smaller than or equal to 0.50% of Ti, smaller than or equal to 0.5% of Si, smaller than or equal to 0.5% of Mn, smaller than or equal to 0.003% of S, smaller than or equal to 0.005% of P, and smaller than or equal to 0.012% of N, wherein the total amount of (Mo+0.5*W) is 7.0-10.0%, and the numerical value of (Ti/6+(Nb+Ta)/8)/(C+N) is greater than or equal to 1 and smaller than or equal to 2. The manufacturing method comprises the following steps: I smelting, to be specific, smelting electroslag refining ingots; II tube blank processing; III tube making including hot-extrusion, reaming and solution treatment, wherein the grain size of a crude tube is 4-7 grade, the hot-extruded crude pipe is cold-rolled into a finished seamless tube, the total cold-rolling pass deformation amount is 30-61%, the cold-rolling speed is 25-35 times/min. The Ni-based corrosion resistant alloy and the oil casing manufactured are excellent in corrosion resistance.
Owner:TAIYUAN IRON & STEEL GROUP

Silicon carbide filtering film and low temperature preparation method thereof

The invention belongs to the field of porous ceramic materials and discloses a silicon carbide filtering film and a low temperature preparation method thereof. The silicon carbide filtering film comprises pure SiC, a surface film layer is prepared from fine grain silicon carbide through accumulation, has the pore diameter of 20 nanometers to 20 micrometers and film layer porosity of 40-50% and has high through porosity, low pressure drop, high strength, good thermal shock resistance and a high usage temperature. Film slurry is prepared from fine silicon carbide particles, an organosilicon precursor and a pore forming agent additive, the surface is spray-coated with the film slurry so that a film layer is formed, and the film layer is dried and sintered so that a pure silicon carbide film is obtained. The organosilicon precursor is cracked to produce a coupling phase, a sintering temperature is low, an aperture structure can be controlled easily, and the film layer can be used in an oxidation atmosphere and in a reduction atmosphere, has strong acid and base resistance and can be used for various high and low temperature fluid filtering purification such as coal gasification chemical engineering, IGCC and PFBC coal gasification generating, and high temperature flue gas, automobile exhaust and water purification.
Owner:INST OF METAL RESEARCH - CHINESE ACAD OF SCI

Oxide scale control method for improving corrosion resistance of hot rolled medium plate

The invention provides an oxide scale control method for improving the corrosion resistance of a hot rolled medium plate and belongs to the technical field of metallurgy. The control method comprises the steps that smelting molten steel is made into a plate billet in a continuous casting mode, and the plate billet is heated, subjected to heat preservation and then roughly descaled, wherein the rough descaling pressure is larger than or equal to 16 MPa, and the rough descaling time is 4-10 seconds; the plate billet is subjected to rough rolling and then finish rolling, and finish descaling is conducted before an odd number of secondary finish rolling stages, wherein the finish descaling pressure is larger than or equal to 16 MPa, and the finish descaling time is 4-10 seconds; after being subjected to finish rolling, the plate billet is placed onto a cooling bed and cooled to the room temperature at the speed of 10-25 DEG C per second. According to the control method, a hot rolling process adjustment scheme is proposed according to an oxide scale structure of the hot rolled medium plate; the cooling speed of the plate billet on the cooling bed is controlled, the oxide scale structure is controlled reasonably by controlling the eutectoid reaction degree of FeO, and therefore the corrosion resistance of the surface of the hot rolled medium plate is improved; since existing equipment and process conditions in a steel mill are utilized, investment cost and production cost are not increased, and the corrosion resistance of the hot rolled medium plate is improved on the basis of guaranteeing the mechanical properties of the hot rolled medium plate.
Owner:NORTHEASTERN UNIV

Butt welding method for double-layer metal composite boards

The invention discloses a butt welding method for double-layer metal composite boards. The method comprises the following steps: (1) forming a multi-layer welding line in a multi-layer groove by adopting fusion welding to be connected with multi-layer metal; (2) preparing a multi-layer metal welding line protective coating at the bottom of a base-layer groove on the multi-layer welding line by adopting a spraying method to be used as transition layer; and (3) forming a base-layer welding line in the base-layer groove by adopting fusion welding to be connected with a base-layer metal layer. According to the invention, the design of the welding line is combined with the welding method, and therefore, direct metallurgical reaction between multi-layer metal and base-layer metal cannot occur during welding; and a layer of multi-layer metal welding line protective coating is formed between the multi-layer metal welding line and the base-layer metal welding line, so that subsequent processes cannot cause change of components of the multi-layer metal welding line, and re-melting of the multi-layer welding line cannot occur. The method can effectively avoid change of components of the multi-layer metal of the multi-layer metal welding line caused by the welding process, improve the performances of corrosion resistance and the like of the multi-layer welding line during welding of double-layer metal welding, and ensure seamless connection between the multi-layer welding line and the base-layer welding line.
Owner:XI AN JIAOTONG UNIV
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