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Wire drawing die and its preparation method

A wire drawing die and ceramic layer technology, applied in wire drawing dies, metal wire drawing, metal drawing forming tools, etc., can solve the problems of low production efficiency, harsh requirements, and low bonding strength of coatings

Active Publication Date: 2017-02-22
江苏荣越智能科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, these methods have the disadvantages of demanding production equipment, low production efficiency, and low coating bonding strength.

Method used

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  • Wire drawing die and its preparation method
  • Wire drawing die and its preparation method
  • Wire drawing die and its preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0074] Embodiment 1: the preparation method of drawing die, the steps are as follows:

[0075] 1. First prepare a titanium plate 2, wherein the purity of titanium should be controlled at 99.7%. The titanium plate 2 should be surface treated first, the steps are as follows:

[0076] The first step is pickling, choose 300ml / L hydrochloric acid, and then rinse with running water;

[0077] In the second step of pickling, choose 300ml / L hydrofluoric acid, and then rinse with running water;

[0078] The third step is surface grinding, using 800 mesh Al 2 o 3 Sandpaper and finally ultrasonic cleaning with alcohol. The thickness of the titanium plate 2 is controlled at 1mm.

[0079] 2. According to the size of the wire drawing die, polystyrene foam is used to make the lost foam of the wire drawing die. According to the working force of the wire drawing die, the main wear is the strong friction between the inner hole of the wire drawing die and the metal to be processed. Fix the ...

Embodiment 2

[0089] Embodiment 2: the preparation method of drawing die, the steps are as follows:

[0090] 1. First prepare a titanium plate 2, wherein the purity of titanium should be controlled at 99.8%. The titanium plate 2 should be surface treated first, and the steps are as follows:

[0091] The first step is pickling, 60ml / L phosphoric acid, and then rinse with running water;

[0092] The second step is pickling, 200ml / L sulfuric acid, and then rinse with running water;

[0093] The third step is surface grinding, using 1000 mesh Al 2 o 3 Sandpaper and finally ultrasonic cleaning with alcohol. The thickness of the titanium plate 2 is controlled at 1.5mm.

[0094] 2. According to the size of the wire drawing die, polystyrene foam is used to make the lost foam of the wire drawing die. According to the working force of the wire drawing die, the main wear is the strong friction between the inner hole of the wire drawing die and the metal to be processed. Fix the titanium plate on...

Embodiment 3

[0104] Embodiment 3: the preparation method of drawing die, the steps are as follows:

[0105] 1. Prepare a titanium plate 2 first, wherein the purity of titanium should be controlled at 99.8%. The titanium plate 2 should be surface treated first, and the steps are as follows:

[0106] The first step is pickling, 120ml / L hydrogen peroxide, and then rinse with running water;

[0107] The second step is pickling, 240ml / L hydrogen peroxide, and then rinse with running water;

[0108] The third step is surface grinding, using 1200 mesh Al 2 o 3 Sandpaper and finally ultrasonic cleaning with alcohol. The thickness of the titanium plate 2 is controlled at 2.5 mm.

[0109] 2. According to the size of the wire drawing die, polystyrene foam is used to make the lost foam of the wire drawing die. According to the working force of the wire drawing die, the main wear is the strong friction between the inner hole of the wire drawing die and the metal to be processed. Fix the titanium p...

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Abstract

The invention discloses a wire drawing die and a production method thereof. The surface of each of work positions of the wire drawing die is provided with a carbide coating. The work positions of the upper surface and the lower surface of the wire drawing die are respectively provided with the carbide coating. A quasi monocrystalline TiC dense ceramic layer, a micrometer TiC ceramic layer and a TiC-matrix composite layer are sequentially distributed in a gradient manner from outside to inside, and are applied to the surface of carbon steel. The carbide coating can be applied to the surface of the carbon steel. The carbide coating is formed on the surface of the above matrix through the cast matrix-titanium complex, the introduction of an external carbon source, heating and heat insulation, the coating and the matrix are metallurgically bonded, and the bonding force is very strong, so the problems of non-metallurgic bonding between present hard particles and the steel substrate, very weak bonding force and easy shedding of the particles are overcome, and the wear resistance of the work surfaces of the wire drawing die is greatly improved.

Description

technical field [0001] The invention relates to a composite wire drawing die with a wear-resistant coating and a preparation method thereof, in particular to a composite wire drawing die with a wear-resistant carbide coating and a preparation method thereof, in particular to a wear-resistant carbonization applied to the surface of carbon steel Material-coated composite wire drawing die and preparation method thereof. Background technique [0002] In metal pressure processing, the metal is forced to pass through the mold under the action of external force, the metal cross-sectional area is compressed, and the tool that obtains the required cross-sectional area shape and size is called a wire drawing die. In the metal product drawing industry, the wire drawing die is a very important consumable tool. Drawing dies are widely used, such as high-precision wires used in electronic devices, radar, television, instruments and aerospace, as well as commonly used titanium wires, moly...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21C3/02B21C3/18B22D19/08
CPCB21C3/02B21C3/18B22D19/085
Inventor 许云华赵娜娜梁淑华钟黎声卢正欣燕映霖叶芳霞任冰邹军涛肖鹏
Owner 江苏荣越智能科技有限公司